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FJ1300 with a European Twist

Started by aviationfred, November 25, 2015, 09:14:27 PM

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giantkiller

Looks good Fred. Who is making the stickers for you... Debating whether to make fj 1380t or just leave it FJ1200t. If I can get Turbo pistons for the 1380 block.
86 fj1350r
86 fj1380t turbo drag toy (soon)
87 fj1200 865 miles crashed for parts
89 fj1200 touring 2up
87 fzr1000 crashed
87 fzr750r Human Race teams world endurance champion
93 fzr600 Vance n hines ltd for sale
Custom chopper I built
Mini chopper I built for my daughter just like the big 1

aviationfred

Quote from: giantkiller on December 14, 2015, 10:43:40 AM
Who is making the stickers for you...

Hi Dan,

The same person who did yours.... Jeff0308 in Australia


Fred
I'm not the fastest FJ rider, I am 'half-fast', the fastest slow guy....

Current
2023 Moto Morini X-Cape 650
2008 VFR800 RC46 Vtec
1996 VFR750 RC36/2
1990 FJ1200 (1297cc) Casper
1990 VFR750 RC36/1 Minnie
1989 FJ1200 Streetfighter
1985 VF500F RC31 Interceptor

giantkiller

That's what I thought. He does a great job. I had mine clear coated. The stock ones were clear coated on the 86. Don't know if they all are. He used some different material than he was using. To make sure it would work for clear coating. Worked great.
86 fj1350r
86 fj1380t turbo drag toy (soon)
87 fj1200 865 miles crashed for parts
89 fj1200 touring 2up
87 fzr1000 crashed
87 fzr750r Human Race teams world endurance champion
93 fzr600 Vance n hines ltd for sale
Custom chopper I built
Mini chopper I built for my daughter just like the big 1

giantkiller

Your going to love the extra torque. Kookaloo!!!
86 fj1350r
86 fj1380t turbo drag toy (soon)
87 fj1200 865 miles crashed for parts
89 fj1200 touring 2up
87 fzr1000 crashed
87 fzr750r Human Race teams world endurance champion
93 fzr600 Vance n hines ltd for sale
Custom chopper I built
Mini chopper I built for my daughter just like the big 1

FJ1200W

Might consider smoothing those sharp edges on the piston crown -



Looking forward to following your progress and hearing the results.

What are your plans for jetting?

I can wait.... patiently.... possibly.....
Steve
Columbia, Missouri
USA

aviationfred

Quote from: FJ1200W on December 15, 2015, 01:18:15 PM

What are your plans for jetting?

I can wait.... patiently.... possibly.....


I had considered doing the jetting myself and I have received some figures on sizing and adjustments.  :good:

After careful consideration and the amount of dollars already spent on this project. I will be sending the carbs out and having them professionally done.

Fred
I'm not the fastest FJ rider, I am 'half-fast', the fastest slow guy....

Current
2023 Moto Morini X-Cape 650
2008 VFR800 RC46 Vtec
1996 VFR750 RC36/2
1990 FJ1200 (1297cc) Casper
1990 VFR750 RC36/1 Minnie
1989 FJ1200 Streetfighter
1985 VF500F RC31 Interceptor

aviationfred

Jason, came over this evening and it took us about an hour and we got the engine removed. Let the teardown begin... :yahoo:


I'm not the fastest FJ rider, I am 'half-fast', the fastest slow guy....

Current
2023 Moto Morini X-Cape 650
2008 VFR800 RC46 Vtec
1996 VFR750 RC36/2
1990 FJ1200 (1297cc) Casper
1990 VFR750 RC36/1 Minnie
1989 FJ1200 Streetfighter
1985 VF500F RC31 Interceptor

aviationfred

I felt motivated and did the teardown....


I'm not the fastest FJ rider, I am 'half-fast', the fastest slow guy....

Current
2023 Moto Morini X-Cape 650
2008 VFR800 RC46 Vtec
1996 VFR750 RC36/2
1990 FJ1200 (1297cc) Casper
1990 VFR750 RC36/1 Minnie
1989 FJ1200 Streetfighter
1985 VF500F RC31 Interceptor

Arnie

Fred,

What does the bore look like?  The pistons don't look too bad in the pics.
I realize the lure of the BigBlock you'll be riding soon, but you could probably have refreshed the engine with a set of rings, a hone, and some new valve stem guides. Plus the requisite gaskets, chains, and maybe guides.

In fact, if the bore is clean you may just find someone who wants/needs a  used cylinder and piston set, like the one you're replacing.

FeralRdr

Quote from: Arnie on December 16, 2015, 09:01:00 AM
Fred,

What does the bore look like?  The pistons don't look too bad in the pics.
I realize the lure of the BigBlock you'll be riding soon, but you could probably have refreshed the engine with a set of rings, a hone, and some new valve stem guides. Plus the requisite gaskets, chains, and maybe guides.

In fact, if the bore is clean you may just find someone who wants/needs a  used cylinder and piston set, like the one you're replacing.

But, where's the fun in that?   :pardon:


Pat Conlon

That's interesting, are all the FJ1200 pistons gas ported?

Didn't have those holes on my '84's pistons.
1) Free Owners Manual download: https://tinyurl.com/fmsz7hk9
2) Don't store your FJ with E10 fuel https://tinyurl.com/3cjrfct5
3) Replace your old stock rubber brake lines.
4) Important items for the '84-87 FJ's:
Safety wire: https://tinyurl.com/99zp8ufh
Fuel line: https://tinyurl.com/bdff9bf3

aviationfred

Quote from: Pat Conlon on December 16, 2015, 12:08:04 PM
That's interesting, are all the FJ1200 pistons gas ported?

Didn't have those holes on my '84's pistons.

Possible aftermarket pistons..... I will measure them this evening.


I honestly can't say..... Maybe Randy can weigh in on this question, or George, he re-ringed his engine this time last year.
I'm not the fastest FJ rider, I am 'half-fast', the fastest slow guy....

Current
2023 Moto Morini X-Cape 650
2008 VFR800 RC46 Vtec
1996 VFR750 RC36/2
1990 FJ1200 (1297cc) Casper
1990 VFR750 RC36/1 Minnie
1989 FJ1200 Streetfighter
1985 VF500F RC31 Interceptor

racerrad8

Quote from: Pat Conlon on December 16, 2015, 12:08:04 PM
That's interesting, are all the FJ1200 pistons gas ported?

Didn't have those holes on my '84's pistons.
Gas ported?

Are you referring to the oil "drain" holes under the oil ring?

Randy - RPM
Randy - RPM

Pat Conlon

Oil drains? Ok, yep, I haven't seen those on FJ pistons before
1) Free Owners Manual download: https://tinyurl.com/fmsz7hk9
2) Don't store your FJ with E10 fuel https://tinyurl.com/3cjrfct5
3) Replace your old stock rubber brake lines.
4) Important items for the '84-87 FJ's:
Safety wire: https://tinyurl.com/99zp8ufh
Fuel line: https://tinyurl.com/bdff9bf3

aviationfred

I measured the pistons.....

Old pistons-77mm

New Pistons-80.5mm

Both the old and new pistons have the holes


I'm not the fastest FJ rider, I am 'half-fast', the fastest slow guy....

Current
2023 Moto Morini X-Cape 650
2008 VFR800 RC46 Vtec
1996 VFR750 RC36/2
1990 FJ1200 (1297cc) Casper
1990 VFR750 RC36/1 Minnie
1989 FJ1200 Streetfighter
1985 VF500F RC31 Interceptor