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1174 overhaul

Started by theLeopard, January 03, 2015, 02:47:53 PM

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theLeopard

I need to overhaul my scooter. It's time.

Can you guys pitch in to help me create a knockout list?

Heres what i have so far:
Piston rings&seals
Calibrate the cams
Compression test, &/or leakdown
Tighten chain sitting betwixt the 2&3 cams (whatsitcalled)
Front-fork seals
Clutch plates
Shift fork
Brake pads
Jets
Flapper valve
Cosmetics

I need to crack the motor open, thats what i really need help with. Blind in that department.
I know a guy who can help but he runs his own shop and his time is expensive.
I also need a garage.

If anyone wants to volunteer for this I'd limp it to yiur house once i get the parts squared. Knocking bad. Is my first rebuild :embarrassed:
1992 FJ1200

Quote from: George"It is What It Is Until It Ain't Anymore"

simi_ed

Here's the fork (& a knife too), I think you're done.

-- RKBA Regards,

Ed
===
Ed Thiele 
Simi Valley, CA -- I no longer have SoCal manners.
'89 FJ12C (Theft deterrent Silver/White)


- All that is necessary for the forces of evil to win in the world is for
enough good men to do nothing.

- Edmund Burke

theLeopard

I havent heard the turn before, wats that mean?
Total loss? Or a complete list?
1992 FJ1200

Quote from: George"It is What It Is Until It Ain't Anymore"

Mark Olson

That is a popular saying reference ..."put a fork in it cause you're done"

cooked
finished
it's over
kaput
hosed
screwed
"Dishes are done Man"
Mark O.
86 fj1200
sac ca.

                           " Get off your ass and Ride"

theLeopard

Why?
The scooter runs, just needs an overhaul.
1992 FJ1200

Quote from: George"It is What It Is Until It Ain't Anymore"

theLeopard

Ok i took my scooter to the doctor today and received a clean bill of health.
Engine runs "smooth as silk".
Chain is loose, so he showed me how to tighten the chain.
Already set for another oil change and basic maintenance.

So mebe you guys chip in some 30k tuneup ideas?
:music: it aint what it was anymore, george. Hopefully  :morning1:
1992 FJ1200

Quote from: George"It is What It Is Until It Ain't Anymore"

movenon

Well that's good.  I just got this stuck in my head. Its winter time up here.............. :drinks:
https://www.youtube.com/watch?v=j6zsUnkScEQ
George
Life isn't about having the best, but about making the best of what you have...

1990 FJ 1200

Mark Olson

Quote from: theLeopard on January 05, 2015, 03:52:07 PM
Ok i took my scooter to the doctor today and received a clean bill of health.
Engine runs "smooth as silk".
Chain is loose, so he showed me how to tighten the chain.
Already set for another oil change and basic maintenance.

So mebe you guys chip in some 30k tuneup ideas?
:music: it aint what it was anymore, george. Hopefully  :morning1:

Change your fuel filter, it is under the fuel tank. use the real Yamaha filter.
then ride it and see if you can go 100mph now.
Mark O.
86 fj1200
sac ca.

                           " Get off your ass and Ride"

Pat Conlon

Dude, you are all over the map....what happened to the "serious" knock?

Quote from: theLeopard on January 03, 2015, 01:44:21 PM
I quartermiled a Mazerati. Lost on the freeway cause i havent jetted yet.

That was awhile ago, but i have a serious knock in my motor.
loud

Halp  :empathy: I'm worried.
1) Free Owners Manual download: https://tinyurl.com/fmsz7hk9
2) Don't store your FJ with E10 fuel https://tinyurl.com/3cjrfct5
3) Replace your old stock rubber brake lines.
4) Important items for the '84-87 FJ's:
Safety wire: https://tinyurl.com/99zp8ufh
Fuel line: https://tinyurl.com/bdff9bf3

theLeopard

Its still there but he said the chain might be slapping on the guard.
2inches of play. He rode it around abit, we revved it up inthe parking lot, some sustained 4&6k revs and a push to 8.

Is why i was shocked when tokd it was kaput, i rode 200 miles a couple weeks ago to LA.

Needs a tuneup badly though, thats why Im making this list.
I'll put fuel & oil filter on the list, Mark.
Might be a good time to replace my brake lines, Pat. I'll add that too.
1992 FJ1200

Quote from: George"It is What It Is Until It Ain't Anymore"

Burns

loose drive-chain/loose con-rod
  2 may Toe /2 Mah toe



There's nothing you can do that can't be done.

theLeopard

whats a con-rod?

Pat, where do I find new brake lines? I can't find them.

$23:
89+ Undertank Fuel Filter; Yamaha 1200
Genuine Yamaha Filter

$6:
Hi-Flo, Cartridge Oil FIlter;
Yamaha FJ1100 - 1200, XJ1200 and XJR1300

$40:
FJ 41mm Fork Seal & Wiper Kit

$10:
Clutch Cover Gasket

$31:
EBC H/P Organic Brake Pads
88-92; FJ1200 Front Only

$34:
EBC H/P Organic Brake Pads
88-93; FJ1200 Rear Only

$12:
Magnetic Oil Pan Drain Plug

$1:
Engine Drain Plug Steel Gasket

$158
Intake Manifold Set
O.E. Yamaha 36Y intake manifolds; includes new o-rings.

+:
Oval Side Panel Grommet
Round Side Panel Grommet
assorted nuts&bolts

Estimate: $315+ less discounts
1992 FJ1200

Quote from: George"It is What It Is Until It Ain't Anymore"

Burns

what's a con-rod?

a rusty vw Bug with a tube frame/slicks and a blown/NOX 12B

clear?
There's nothing you can do that can't be done.

theLeopard

1992 FJ1200

Quote from: George"It is What It Is Until It Ain't Anymore"

Pat Conlon

Con Rod = short for connecting rod....

Spiegler, Galfer, to name a few....have brake line kits for your '92.
1) Free Owners Manual download: https://tinyurl.com/fmsz7hk9
2) Don't store your FJ with E10 fuel https://tinyurl.com/3cjrfct5
3) Replace your old stock rubber brake lines.
4) Important items for the '84-87 FJ's:
Safety wire: https://tinyurl.com/99zp8ufh
Fuel line: https://tinyurl.com/bdff9bf3