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rear end chain rub

Started by declan169, May 03, 2020, 04:53:48 AM

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declan169

first time owner of an fj1200 91 3xw, came previously modified with thunderace 17 inch rear wheel, however the chain is rubbing the tyre and the rim itself isnt true with the brace, if i put the rim true there is no way you would ride it as chain right against tyre, i have stripped everything to check modification and all seems in place, the offset front sprocket is there and the rear sprocket carrier has been milled down and spacers in place etc so im stumped as to why its rubbing and wont run true, with so many differing guides online is there a definative guide some say not to mill sprocket carrier at all??

oldktmdude

   Whats the tyre size? A 190-17 will probably rub the chain and a 180-17 Dunlop have also been known to be wider than other brand tyres of the same size.
A bit more information might be helpful.
   Regards, Pete.
1985 FJ1100 x2 (1 sold)
2009 TDM 900
1980 Kawasaki Z1R Mk11 (sold and still regretting it)
1979 Kawasaki Z650 (sold)
1985 Suzuki GSXR 400 x2 (next project)
2001 KTM 520 exc (sold)
2004 GasGas Ec300
1981 Honda CB 900 F (sold)
1989 Kawasaki GPX 600 Adventure

declan169


Millietant

Quote from: declan169 on May 03, 2020, 04:53:48 AM
first time owner of an fj1200 91 3xw, came previously modified with thunderace 17 inch rear wheel, however the chain is rubbing the tyre and the rim itself isnt true with the brace, if i put the rim true there is no way you would ride it as chain right against tyre, i have stripped everything to check modification and all seems in place, the offset front sprocket is there and the rear sprocket carrier has been milled down and spacers in place etc so im stumped as to why its rubbing and wont run true, with so many differing guides online is there a definative guide some say not to mill sprocket carrier at all??

This is what I believe is the definitive guide to the Thunderace rear into FJ conversion. Marc Rittner is very skilled and had a superb FJ.

http://www.fjmods.co.uk/MarcRittner.htm
Dean

'89 FJ 1200 3CV - owned from new.
'89 FJ 1200 3CV - no engine, tank, seat....parts bike for the future.
'88 FJ 1200 3CV - complete runner 2024 resto project
'88 FJ 1200 3CV - became a race bike, no longer with us.
'86 FJ 1200 1TX - sold to my boss to finance the '89 3CV I still own.

Millietant

Quote from: declan169 on May 03, 2020, 07:46:23 AM
its a 170/60 avon

There must be an issue somewhere in your conversion - my 170/60 17  tyre on a Thundercat wheel is "miles" away from the chain on my FJ.
Dean

'89 FJ 1200 3CV - owned from new.
'89 FJ 1200 3CV - no engine, tank, seat....parts bike for the future.
'88 FJ 1200 3CV - complete runner 2024 resto project
'88 FJ 1200 3CV - became a race bike, no longer with us.
'86 FJ 1200 1TX - sold to my boss to finance the '89 3CV I still own.

declan169

only thing i can thik of is the sprocket carrier has been machined to much have a second one on way and will machine it to specs and compare

FJmonkey

Not all tires branded as the same size, are the same size. I had a Dunlop 180 rear touch the chain and a Continental 180 clear it. Same tire size, different width.
The glass is not half full, it was engineered with a 2X safety factor.

'86 Ambulance - Bent frame, cracked case, due for an overhaul
'89 Stormy Blue - Suits my Dark Side

Millietant

Just checking Declan - you do have the Thunderace swinging arm in as well ??
Dean

'89 FJ 1200 3CV - owned from new.
'89 FJ 1200 3CV - no engine, tank, seat....parts bike for the future.
'88 FJ 1200 3CV - complete runner 2024 resto project
'88 FJ 1200 3CV - became a race bike, no longer with us.
'86 FJ 1200 1TX - sold to my boss to finance the '89 3CV I still own.

declan169

Quote from: Millietant on May 03, 2020, 04:07:06 PM
Just checking Declan - you do have the Thunderace swinging arm in as well ??

yeap full rear end conversion inc swing arm

Millietant

Have you checked everything against Marc Rittners dimensions? I didn't think anything changed during the short model run of the Thunderace (I think it was only 2 years, possibly 3) so I'd be surprised if the carrier dimensions changed.
Dean

'89 FJ 1200 3CV - owned from new.
'89 FJ 1200 3CV - no engine, tank, seat....parts bike for the future.
'88 FJ 1200 3CV - complete runner 2024 resto project
'88 FJ 1200 3CV - became a race bike, no longer with us.
'86 FJ 1200 1TX - sold to my boss to finance the '89 3CV I still own.

Pat Conlon

Quote from: declan169 on May 04, 2020, 01:20:25 AM
Quote from: Millietant on May 03, 2020, 04:07:06 PM
Just checking Declan - you do have the Thunderace swinging arm in as well ??

yeap full rear end conversion inc swing arm

Something's wrong. You should have plenty of chain clearance with a 170 tire, regardless of manufacturer.
1) Free Owners Manual download: https://tinyurl.com/fmsz7hk9
2) Don't store your FJ with E10 fuel https://tinyurl.com/3cjrfct5
3) Replace your old stock rubber brake lines.
4) Important items for the '84-87 FJ's:
Safety wire: https://tinyurl.com/99zp8ufh
Fuel line: https://tinyurl.com/bdff9bf3

Millietant

Quote from: Pat Conlon on May 10, 2020, 05:27:32 PM
Quote from: declan169 on May 04, 2020, 01:20:25 AM
Quote from: Millietant on May 03, 2020, 04:07:06 PM
Just checking Declan - you do have the Thunderace swinging arm in as well ??

yeap full rear end conversion inc swing arm

Something's wrong. You should have plenty of chain clearance with a 170 tire, regardless of manufacturer.

What Pat said  :good2:
Dean

'89 FJ 1200 3CV - owned from new.
'89 FJ 1200 3CV - no engine, tank, seat....parts bike for the future.
'88 FJ 1200 3CV - complete runner 2024 resto project
'88 FJ 1200 3CV - became a race bike, no longer with us.
'86 FJ 1200 1TX - sold to my boss to finance the '89 3CV I still own.