News:

This forum is run by RPM and donations from members.

It is the donations of the members that help offset the operating cost of the forum. The secondary benefit of being a contributing member is the ability to save big during RPM Holiday sales. For more information please check out this link: Membership has its privileges 

Thank you for your support of the all mighty FJ.

Main Menu

Removing Head Light Plug from Bulb

Started by wainot-Phil, November 17, 2016, 08:15:00 PM

Previous topic - Next topic

wainot-Phil

Hi, Can anyone tell me how to remove  the ""Headlight Wiring Plug"" that is pushed onto the 3 prongs of the H4 Headlight Bulb ,
After removing the horn for access ,,   I can reach in and grab the Plug but it will not pull off the Bulb prongs.
Is their a trick to getting this plug off the Bulb, I need to replace the Bulb,
I can not feel any tabs on the sides of the plug that need to be  push in etc.
All other H4 Bulb replacements I have done in the past ,the Plug has just pulled off and then just pushed back on ,,easy 

Thanks you
""Past Bikes""
Suzuki Stinger 125        
Honda 350/4
Kawasaki Z1000
Suzuki GS1000
Kawasaki GPZ900R
Yamaha FJ1100 84
Yamaha FJ1100 85
1991 FJ1200
1990 FJ1200  Pinky
2006 FJR1300
1980 GS850
Z500 /4
XJR1300
"""Present Bikes""": 
  1985 FJ1100
FJ1200  94
GSX1400

FJmonkey

It slips off like you described. Just been stuck on for years.
The glass is not half full, it was engineered with a 2X safety factor.

'86 Ambulance - Bent frame, cracked case, due for an overhaul
'89 Stormy Blue - Suits my Dark Side

wainot-Phil

OK  thanks for confirming that ,,I will go and give it another go..cheers Phil
""Past Bikes""
Suzuki Stinger 125        
Honda 350/4
Kawasaki Z1000
Suzuki GS1000
Kawasaki GPZ900R
Yamaha FJ1100 84
Yamaha FJ1100 85
1991 FJ1200
1990 FJ1200  Pinky
2006 FJR1300
1980 GS850
Z500 /4
XJR1300
"""Present Bikes""": 
  1985 FJ1100
FJ1200  94
GSX1400

Mike 86 in San Dimas


Pat Conlon

Phil, I had to check earlier posts to see what year FJ you have....I see you have a '92
Here's a suggestion: In your signature line put the year FJ you have, sometimes it makes a difference.

I seem to recall on my old '92 I had to squeeze the sides of the plug to unlock the tabs before the plug would come off. However, I looked in my Clinton and Haynes manuals, nothing is mentioned about squeezing the plug. I checked the Yamaha Owners Handbook, it said to consult the dealer for headlamp replacment..

I wonder if the GYSM has anything....
1) Free Owners Manual download: https://tinyurl.com/fmsz7hk9
2) Don't store your FJ with E10 fuel https://tinyurl.com/3cjrfct5
3) Replace your old stock rubber brake lines.
4) Important items for the '84-87 FJ's:
Safety wire: https://tinyurl.com/99zp8ufh
Fuel line: https://tinyurl.com/bdff9bf3

wainot-Phil

OK  Yes sorry about that ,,I should have said what Year FJ it is .
Its my 94 model that I am changing the light Bulb in .
I have  2 X  FJ1200 . A 94 model and a 92 ,Both the same colour ( Black ,Gold ,Blue )
What I found was that the Plug was just stuck on very very very well , from old age.
I could get 3 or 4 fingers around the Plug fine and then I pulled and pulled with great force  , pushed it side to side  etc etc  ,
but it would just not let go at all .
I then used a large  18"  flat bladed Screwdriver .
I pushed the rubber sock back in enough so I could slide the flat screwdriver blade between the plug and the Bulb
and then I just twisted the screwdriver and straight off the Plug came ..easy as anything.
If I had not used the long screwdriver ,I think it would have not came off by hand with out breaking some thing..
So all is good .New Bulb installed .Horn back on , and the bonus is the Light and Horn both work..
thanks to all
regards Phil
""Past Bikes""
Suzuki Stinger 125        
Honda 350/4
Kawasaki Z1000
Suzuki GS1000
Kawasaki GPZ900R
Yamaha FJ1100 84
Yamaha FJ1100 85
1991 FJ1200
1990 FJ1200  Pinky
2006 FJR1300
1980 GS850
Z500 /4
XJR1300
"""Present Bikes""": 
  1985 FJ1100
FJ1200  94
GSX1400

wainot-Phil

       """Bugger"""     Wrong  Photo
""Past Bikes""
Suzuki Stinger 125        
Honda 350/4
Kawasaki Z1000
Suzuki GS1000
Kawasaki GPZ900R
Yamaha FJ1100 84
Yamaha FJ1100 85
1991 FJ1200
1990 FJ1200  Pinky
2006 FJR1300
1980 GS850
Z500 /4
XJR1300
"""Present Bikes""": 
  1985 FJ1100
FJ1200  94
GSX1400

TexasDave

Glad to hear you got it fixed. I checked my GYSM and it did not indicate how many FJ riders it took to remove a bulb. It also did not specify how many FJ riders it takes to install one. With the right screwdriver it obviously is a one rider job.    :biggrin:

In my particular case in was a 4 rider job without the proper tool. Steve in Florida removing the bulb and three of us standing around to supervise.

Dave
A pistol is like a parachute, if you need one and don't have one you will never need one again.

wainot-Phil

 Yes Dave  .It was all good fun .
The best thing is I might now be able to see all the wild life at night a bit better now.
OK this time I will try and attach the correct photos of my 2 x  FJ1200 s .
The Gold Wheels = 94 ,,White Wheels = 92
cheers Phil
""Past Bikes""
Suzuki Stinger 125        
Honda 350/4
Kawasaki Z1000
Suzuki GS1000
Kawasaki GPZ900R
Yamaha FJ1100 84
Yamaha FJ1100 85
1991 FJ1200
1990 FJ1200  Pinky
2006 FJR1300
1980 GS850
Z500 /4
XJR1300
"""Present Bikes""": 
  1985 FJ1100
FJ1200  94
GSX1400

ribbert

Quote from: wainot-Phil on November 17, 2016, 08:15:00 PM
Hi, Can anyone tell me how to remove  the ""Headlight Wiring Plug"" that is pushed onto the 3 prongs of the H4 Headlight Bulb ,


For future reference, wriggling it side to side as you pull works them off.

Noel
"Tell a wise man something he doesn't know and he'll thank you, tell a fool something he doesn't know and he'll abuse you"

Pat Conlon

Wow Phil....those are some bitchen bikes !!
1) Free Owners Manual download: https://tinyurl.com/fmsz7hk9
2) Don't store your FJ with E10 fuel https://tinyurl.com/3cjrfct5
3) Replace your old stock rubber brake lines.
4) Important items for the '84-87 FJ's:
Safety wire: https://tinyurl.com/99zp8ufh
Fuel line: https://tinyurl.com/bdff9bf3