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Front Brake Switch

Started by scouser, March 30, 2013, 07:46:58 AM

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scouser

I hope some one can help with this one.
I have an issue with the front brake switch lighting up the rear brake light.
Ihave checked voltage through the wiring harness for the rear brake right up to the 3 wire plug at the lights and everything works fine and the brake light lights up.
I have checked the wiring harness through the front brake switch right up to the 3 wire plug at the lights. I have 12vDc when the brake is applied but from the plug to the bulbs nothing lights up.
doesnt make any sense to me as both brakes have power to the plug but rear works and front wont.

???
Scouser in Canada
1986 750 Interceptor
1986 Yamaha FJ 1200
2003 Suzuki Bandit 1200
2006 Suzuki GSX 650F
2007 Ducati Monster S2R 1000.
How many golfers do you see play with one club?? same should apply to Bikes and Fishing rods. That's my excuse.

FJmonkey

I got two different messages from your post, the front brake switch illuminates the brake when it should not, and the rear does not illuminate when the front brake is applied. If the wiring is good then the switch is likely the problem. Have you put a meter on the switch (continuity check) to make sure it changes states when actuated? Is this a new problem? If so what was done work wise recently (just before the problem started) that might affect wiring?
The glass is not half full, it was engineered with a 2X safety factor.

'86 Ambulance - Bent frame, cracked case, due for an overhaul
'89 Stormy Blue - Suits my Dark Side

scouser

back brake works
front does not
both have 12vDC going to the 3 wire plug (checked and verfied when lever pulled and peddle presssed) just before bulbs.
front brake swithch checked and works correctly
Scouser in Canada
1986 750 Interceptor
1986 Yamaha FJ 1200
2003 Suzuki Bandit 1200
2006 Suzuki GSX 650F
2007 Ducati Monster S2R 1000.
How many golfers do you see play with one club?? same should apply to Bikes and Fishing rods. That's my excuse.

rktmanfj

Quote from: scouser on March 30, 2013, 08:54:03 AM
back brake works
front does not
both have 12vDC going to the 3 wire plug (checked and verfied when lever pulled and peddle presssed) just before bulbs.
front brake swithch checked and works correctly

When I was running the stock m/c, the front brake light switch had to be changed 2 or 3 times... never did figure out why.   :scratch_one-s_head:

Never a problem with the R1 unit.



Randy T
Indy

Blessed be the LORD my strength, which teacheth my hands to war, and my fingers to fight.
Psalms 144:1

'89 FJ1200
'90 FJ1200
'78 XT500
'88 XT350


craigo

Do you have a FJR master cylinder on your bike?

CraigO
CraigO
90FJ1200

scouser

cant figure out why I get voltage at the plug before the bulbs when both front and back is applied and only the back lights it up. switch is working if voltage is allowed to pass through when both are applied.

Quote from: not a lib on March 30, 2013, 09:19:22 AM
Quote from: scouser on March 30, 2013, 08:54:03 AM
back brake works
front does not
both have 12vDC going to the 3 wire plug (checked and verfied when lever pulled and peddle presssed) just before bulbs.
front brake swithch checked and works correctly

When I was running the stock m/c, the front brake light switch had to be changed 2 or 3 times... never did figure out why.   :scratch_one-s_head:

Never a problem with the R1 unit.




Scouser in Canada
1986 750 Interceptor
1986 Yamaha FJ 1200
2003 Suzuki Bandit 1200
2006 Suzuki GSX 650F
2007 Ducati Monster S2R 1000.
How many golfers do you see play with one club?? same should apply to Bikes and Fishing rods. That's my excuse.

scouser

Bike is all stock.

Quote from: craigo on March 30, 2013, 11:52:00 AM
Do you have a FJR master cylinder on your bike?

CraigO
Scouser in Canada
1986 750 Interceptor
1986 Yamaha FJ 1200
2003 Suzuki Bandit 1200
2006 Suzuki GSX 650F
2007 Ducati Monster S2R 1000.
How many golfers do you see play with one club?? same should apply to Bikes and Fishing rods. That's my excuse.

Pat Conlon

Ok, let me try...
You do know that you get 12v power at the rear lamp plugs when you turn your key on...correct?
For the Running lamps.
A second circuit supplies a additional 12v to the lamp plugs when the front/rear brake switches are activated
That's how the light bulbs get brighter...the second filament in the bulb burns when the brakes are applied.
Therefore, don't confuse the 12v readings at the rear lamp plugs, you should get 2 readings, one for the running lights and the second for the stop lamp filaments.

Forget about the rear brake switch ..it's working
Forget about the light bulbs and bulb sockets, they work when the rear brake is applied.
Now...............
With the key on....When you unplug the 2 wires from the front brake master cylinder (m/c) and touch them together
Does the rear brake light come on? (Not the running lights, they should come on when you turn the key)
Yes or No.
If yes, then the problem is with the switch...if no, then the problem is elsewhere.
1) Free Owners Manual download: https://tinyurl.com/fmsz7hk9
2) Don't store your FJ with E10 fuel https://tinyurl.com/3cjrfct5
3) Replace your old stock rubber brake lines.
4) Important items for the '84-87 FJ's:
Safety wire: https://tinyurl.com/99zp8ufh
Fuel line: https://tinyurl.com/bdff9bf3

yamaha fj rider

93 FJ1200
FJ 09
YZ250X I still love 2 strokes
Tenere 700
FJR1300ES

scouser

Thanks for the reply.

I tested it by checking from putting the tester on the wire in the harness and the other probe to ground. No voltage reading until I pressed the back brake and front brake. Each time I got a good reading of 12vDC.
however only the back works.
I will be checking it over again with the information you have given me.

thanks.

Quote from: Pat Conlon on March 30, 2013, 02:55:36 PM
Ok, let me try...
You do know that you get 12v power at the rear lamp plugs when you turn your key on...correct?
For the Running lamps.
A second circuit supplies a additional 12v to the lamp plugs when the front/rear brake switches are activated
That's how the light bulbs get brighter...the second filament in the bulb burns when the brakes are applied.
Therefore, don't confuse the 12v readings at the rear lamp plugs, you should get 2 readings, one for the running lights and the second for the stop lamp filaments.

Forget about the rear brake switch ..it's working
Forget about the light bulbs and bulb sockets, they work when the rear brake is applied.
Now...............
With the key on....When you unplug the 2 wires from the front brake master cylinder (m/c) and touch them together
Does the rear brake light come on? (Not the running lights, they should come on when you turn the key)
Yes or No.
If yes, then the problem is with the switch...if no, then the problem is elsewhere.
Scouser in Canada
1986 750 Interceptor
1986 Yamaha FJ 1200
2003 Suzuki Bandit 1200
2006 Suzuki GSX 650F
2007 Ducati Monster S2R 1000.
How many golfers do you see play with one club?? same should apply to Bikes and Fishing rods. That's my excuse.

scouser

Thanks again you are correct.

I just tried it the way you explained and it lights up when touching the wires togther..

I will be taking off the switch and check it out.

Cheers.

Quote from: Pat Conlon on March 30, 2013, 02:55:36 PM
Ok, let me try...
You do know that you get 12v power at the rear lamp plugs when you turn your key on...correct?
For the Running lamps.
A second circuit supplies a additional 12v to the lamp plugs when the front/rear brake switches are activated
That's how the light bulbs get brighter...the second filament in the bulb burns when the brakes are applied.
Therefore, don't confuse the 12v readings at the rear lamp plugs, you should get 2 readings, one for the running lights and the second for the stop lamp filaments.

Forget about the rear brake switch ..it's working
Forget about the light bulbs and bulb sockets, they work when the rear brake is applied.
Now...............
With the key on....When you unplug the 2 wires from the front brake master cylinder (m/c) and touch them together
Does the rear brake light come on? (Not the running lights, they should come on when you turn the key)
Yes or No.
If yes, then the problem is with the switch...if no, then the problem is elsewhere.
Scouser in Canada
1986 750 Interceptor
1986 Yamaha FJ 1200
2003 Suzuki Bandit 1200
2006 Suzuki GSX 650F
2007 Ducati Monster S2R 1000.
How many golfers do you see play with one club?? same should apply to Bikes and Fishing rods. That's my excuse.

Pat Conlon

Ok, that's common, I've been through a couple of brake light switches myself...they do wear out.

Kudos for sticking with it... Cheers.
1) Free Owners Manual download: https://tinyurl.com/fmsz7hk9
2) Don't store your FJ with E10 fuel https://tinyurl.com/3cjrfct5
3) Replace your old stock rubber brake lines.
4) Important items for the '84-87 FJ's:
Safety wire: https://tinyurl.com/99zp8ufh
Fuel line: https://tinyurl.com/bdff9bf3

SlowOldGuy

I've replaced the front brake light switch on my '85 at least 3 times. 

Try prying the switch open and cleaning the contacts.  That's worked for me in the past.

DavidR.

Derek Young

Quote from: Pat Conlon on March 30, 2013, 02:55:36 PM
Ok, let me try...
You do know that you get 12v power at the rear lamp plugs when you turn your key on...correct?
For the Running lamps.
A second circuit supplies a additional 12v to the lamp plugs when the front/rear brake switches are activated
That's how the light bulbs get brighter...the second filament in the bulb burns when the brakes are applied.
Therefore, don't confuse the 12v readings at the rear lamp plugs, you should get 2 readings, one for the running lights and the second for the stop lamp filaments.

Forget about the rear brake switch ..it's working
Forget about the light bulbs and bulb sockets, they work when the rear brake is applied.
Now...............
With the key on....When you unplug the 2 wires from the front brake master cylinder (m/c) and touch them together
Does the rear brake light come on? (Not the running lights, they should come on when you turn the key)
Yes or No.
If yes, then the problem is with the switch...if no, then the problem is elsewhere.

Very well written Pat.  I was having a hard time deciphering the original post, it was quite confusing.  You simplified it well and hopefully scouser can get it sorted out.  You have a way of explaining things that make it easy to understand.  Your posts have been very helpful to me in the past.  Keep up the good work.

Thanks
Derek
1986 FJ1200 (R.I.P.)
1991 FJ1200
Nanaimo, British Columbia

Pat Conlon

Thanks Derek. I am looking forward to seeing you and your lovely Donna at the WCR!  Cheers!  Pat
1) Free Owners Manual download: https://tinyurl.com/fmsz7hk9
2) Don't store your FJ with E10 fuel https://tinyurl.com/3cjrfct5
3) Replace your old stock rubber brake lines.
4) Important items for the '84-87 FJ's:
Safety wire: https://tinyurl.com/99zp8ufh
Fuel line: https://tinyurl.com/bdff9bf3