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Building Custom Midpipes so you can install any muffler on your FJ

Started by candieandy, April 03, 2012, 10:22:29 AM

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candieandy

Hey guys,

I have successfully made mid pipes for the FJ and now have Yoshimura RS-3 Carbon FIber mufflers on the bike. The mufflers originally fit a 2004 Hayabusa, so they are big. the inlet pipe diameter is 2 1/4" ID on the Yoshi mufflers. I am utilizing the stock FJ down pipes and collector box. The collector box outlet diameter is 1 3/4" OD. The material for these pipes cost me 50 bucks and were pre-bent. Here are some pictures, so everyone can see how they turned out.




I had to heat the collector box outlet pipes to accomodate for my wider  R1 swingarm( or the mufflers would rest against it), so if you are running the FJ swingarm, you wont need to do that.






I can get measurements, if needed.

HAUI

weymouth399

84 FJ 1100
86 FJ1200
89 FJ1200
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76 LB80 Chappy
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Pat Conlon

Very cool Andrew! How do they sound? Loud? Where did you get the mid pipe material?  Looks to be stainless steel. Do the welding yourself?
1) Free Owners Manual download: https://tinyurl.com/fmsz7hk9
2) Don't store your FJ with E10 fuel https://tinyurl.com/3cjrfct5
3) Replace your old stock rubber brake lines.
4) Important items for the '84-87 FJ's:
Safety wire: https://tinyurl.com/99zp8ufh
Fuel line: https://tinyurl.com/bdff9bf3

gripit_N_ripit

MOST EXCELLENT!!! WHO? WHERE? WHAT? HOW? WHEN? HAHAH I WANT SOME!!!
:biggrin:
Curtis

candieandy

Hey guys, they sound awesome, but i think the packing is wasted and needs replaced. they are loud. i will try to shoot some video footage of it starting and running and post that up here. I would describe idle as a very low end note, sounds very mean and  it sounds like i have installed cams on my bike when it is idling( My engine is all stock). 

I bought the materials at Woolf Aircraft Products in Romulus, MI.  it is stainless 304  16ga. i had a coworker weld it up. I haven't  TIG welded yet, but he is going to show me how, and let me go on some piping later this month. the welds aren't perfect, but they are solid and i can clean them up before i polish the pipes.

http://www.woolfaircraft.com/index.html

Heres a link to the company, and if anyone wants to get their hands on material to do this, let me know. I would be willing to pick it up and have it shipped for you guys.
HAUI

candieandy

HAUI

WhiteBeard


racerman_27410


RichBaker

Rich Baker - NRA Life, AZCDL, Trail Riders of S. AZ. , AMA Life, BRC, HEAT Dirt Riders, SAMA....
Tennessee Squire
90 FJ1200, 03 WR450F ;8^P

candieandy

If you watch the whole video, its like being on a roller coaster.. haha
HAUI