News:

This forum is run by RPM and donations from members.

It is the donations of the members that help offset the operating cost of the forum. The secondary benefit of being a contributing member is the ability to save big during RPM Holiday sales. For more information please check out this link: Membership has its privileges 

Thank you for your support of the all mighty FJ.

Main Menu

Rebuild of a CB400F done

Started by Motofun, August 31, 2020, 07:03:03 AM

Previous topic - Next topic

Motofun

Finished (sort of) my CB400F rebuild.  The bike started out as a parts bike but then I sold the show bike reason I bought it.  I was going to part it out last year but in a fit of insanity I decided to see if i could get it to run.  Big mistake as it started me down the rabbit hole.  Any way, this is the result.....
'75 Honda CB400F
'85 Yamaha RZ350
'85 Yamaha FJ1100
'89 Yamaha FJ1200
'09 Yamaha 125 Zuma
'09 Kawasaki KZ110 (grand kids)
'13 Suzuki GSXR 750 (track)
'14 Yamaha FZ-09
'23 Yamaha Tenere 7
SOLD: CBX,RZ500,Ninja 650,CB400F,V45 Sabre,CB700SC,R1

Firehawk068

Nice looking bike!
When I was little, I remember my Dad bringing home a CB400.............Blue, just like yours.
It was the first motorcycle I can remember seeing.
He kept it only for a little while, and then traded it in for a Burgundy CX500.
Alan H.
Denver, CO
'90 FJ1200

T Legg

Good job restoring it.Im glad you didn't part it out. I have several cb750's three of which don't have titles I bought for parts but I can't bring myself to strip them. I have one cb750f that has that crazy momma pappa seat. It's hard to believe they put those seats on the F models.
T Legg

racerman_27410

 :good2:  Very nice work Jack, the  bike looks great!

krusty

Quote from: T Legg on August 31, 2020, 09:19:41 AM
Good job restoring it.Im glad you didn't part it out. I have several cb750's three of which don't have titles I bought for parts but I can't bring myself to strip them. I have one cb750f that has that crazy momma pappa seat. It's hard to believe they put those seats on the F models.
I know how you feel as I have been a concours judge in the past and hated seeing good, straight bikes being parted out on fleabay. I've now changed my position. Parting them out could be helping in getting multiple bikes back on the road on the road rather than being scrapped for lack of a much needed part/s that could not be sourced elsewhere. A bit like being an organ donor?
91 FJ1200
84 FJ1100 x 2
85 FJ1100
89 GL1500
76 CB750F1
72 CB350F
63 C92 x 2
59 C76
62 C100
63 C100
60 Colleda 250TA x 3
63 Suzuki MD50
77 DT125E
77 DT175E x 2
79 DT250F

Motofun

The smart money decision would have been to part it out.  I had many of the needed spares on the shelf already like a newish exhaust, a new fender, 3 spare carbs and a starter.  It cost a pretty penny to finish.  I took its for it's maiden run the other day.  I've got to fix the clutch pack and sort out the ignition.  Fortunately I still have a spare clutch in the barn and the points ignition will probably kick my butt.....Probably do another compression check on it too, just to be sure.
'75 Honda CB400F
'85 Yamaha RZ350
'85 Yamaha FJ1100
'89 Yamaha FJ1200
'09 Yamaha 125 Zuma
'09 Kawasaki KZ110 (grand kids)
'13 Suzuki GSXR 750 (track)
'14 Yamaha FZ-09
'23 Yamaha Tenere 7
SOLD: CBX,RZ500,Ninja 650,CB400F,V45 Sabre,CB700SC,R1

gdfj12

Jack,

It looks good. I hope the electric repairs go well.

George
George D
'89 FJ1250 ~'90-black/blue
'87 FJ1250 ~streetfighter project
'89 FJ1200 ~white/silver, resto project
'88 Honda Hawk GT, resto project

Old Rider

Very nice work .Is that the same gastank or have you straighten the dents yourself ? looks professional painted. I have the same bike ...in my unbuildt motorcycle scalemodel collection  :smile: 
The old seat you can fit on the FJ =)

Motofun

I had a local shop pull the dent out with weld on studs then used a thin coat of bondo to shape it.  I did the painting, decals and clear coat.  I'd call the finish a 9 out of ten.  I would have to sand the clear and polish it to get it perfect and flat.
'75 Honda CB400F
'85 Yamaha RZ350
'85 Yamaha FJ1100
'89 Yamaha FJ1200
'09 Yamaha 125 Zuma
'09 Kawasaki KZ110 (grand kids)
'13 Suzuki GSXR 750 (track)
'14 Yamaha FZ-09
'23 Yamaha Tenere 7
SOLD: CBX,RZ500,Ninja 650,CB400F,V45 Sabre,CB700SC,R1

Pat Conlon

I love those little Honda 4's. When I left Uncle Sam I bought a CB500.
Amazing little bike, ran like a top, and so smooth.
Good on ya Jack....do you still have your CBX's?
1) Free Owners Manual download: https://tinyurl.com/fmsz7hk9
2) Don't store your FJ with E10 fuel https://tinyurl.com/3cjrfct5
3) Replace your old stock rubber brake lines.
4) Important items for the '84-87 FJ's:
Safety wire: https://tinyurl.com/99zp8ufh
Fuel line: https://tinyurl.com/bdff9bf3

JMR


JMR

  I have ported a number of 400 heads....interesting canted valve arrangement. I think I have ported every CB750 and 550 head on earth. :biggrin: Porting a Benelli 6 cylinder head now.....that's a first. It is basically a CB550 with 2 extra cylinders. Probably the worst casting I have ever seen on a production bike. The sealing surface was milled at the factory with one lateral edge with a .030 or so lip and the opposite side .000 lip. It's flat but WTF.  :scratch_one-s_head:

Motofun

Quote from: Pat Conlon on September 02, 2020, 10:21:21 AM
I love those little Honda 4's. When I left Uncle Sam I bought a CB500.
Amazing little bike, ran like a top, and so smooth.
Good on ya Jack....do you still have your CBX's?
Sold the CBX several years ago...it was ending up in the back of the barn.  Nothing like doing a carb rebuild on a CBX to make you appreciate fuel injection!  For those not in the know...the 6 CBX carbs are not in-a-line.  They are actually in a slight Vee so that they don't go straight in the rubber boots.  I found it took a heat gun, a 2X4 and crow bar to get them in or out.  Only time a crow bar came in handy as a MC tool.
'75 Honda CB400F
'85 Yamaha RZ350
'85 Yamaha FJ1100
'89 Yamaha FJ1200
'09 Yamaha 125 Zuma
'09 Kawasaki KZ110 (grand kids)
'13 Suzuki GSXR 750 (track)
'14 Yamaha FZ-09
'23 Yamaha Tenere 7
SOLD: CBX,RZ500,Ninja 650,CB400F,V45 Sabre,CB700SC,R1

JMR

Quote from: Motofun on September 02, 2020, 05:29:30 PM
Quote from: Pat Conlon on September 02, 2020, 10:21:21 AM
I love those little Honda 4's. When I left Uncle Sam I bought a CB500.
Amazing little bike, ran like a top, and so smooth.
Good on ya Jack....do you still have your CBX's?
Sold the CBX several years ago...it was ending up in the back of the barn.  Nothing like doing a carb rebuild on a CBX to make you appreciate fuel injection!  For those not in the know...the 6 CBX carbs are not in-a-line.  They are actually in a slight Vee so that they don't go straight in the rubber boots.  I found it took a heat gun, a 2X4 and crow bar to get them in or out.  Only time a crow bar came in handy as a MC tool.
I guess you have never pulled and reinstalled carbs off a Magna V65 or any V Honda for that matter. :dash1: I have a CBX and the carbs as well as the engine are a nightmare IMO. Plus every NOS part has been bought by guys that take pride in saying I have 3 NOS tanks, tail pieces etc etc etc BUT will never sell them. I guess they'll be buried with them.

Waiex191

Your CB400F looks awesome - nice job!

Quote from: JMR on September 02, 2020, 08:44:09 PM
I guess you have never pulled and reinstalled carbs off a Magna V65 or any V Honda for that matter. :dash1:
We have that merit badge at my place.  Makes you appreciate the FJ1200.
Bryan
1989 FJ1200
1981 Suzuki GN400
Poplar Grove, IL