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Steering bearing and races getting replaced.

Started by Mike m, May 21, 2018, 06:24:26 PM

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Mike m

So Saturday ill be replacing these bearings and races.ive read alotta info on this and heres my plan.welding a 1/4 grade 8 bolt to the lower bearing race surface and use a punch to drive the race out.

red

Quote from: Mike m on May 21, 2018, 06:24:26 PMSo Saturday ill be replacing these bearings and races.ive read alotta info on this and heres my plan.welding a 1/4 grade 8 bolt to the lower bearing race surface and use a punch to drive the race out.
Mike,

Am I missing something here?  Why not simply use a long drive punch, from inside the steering head?  You can cobble one up from heavy rebar, if you cut or grind the ends flat.  A decent little set of large drive punches would not be too expensive, anyway.

Are you going to use ball bearings, or tapered roller bearings?  I hear lots of good news, from riders who switched to tapered rollers in the steering head.
Cheers,
Red

P.S. Life is too short, and health is too valuable, to ride on cheap parade-duty tires.

FJ_Hooligan

There is a "lip" above the lower race that prevents you from getting a punch on the race to knock it out.

Also, the FJ already uses tapered roller bearings in the steeringhead
DavidR.

Urban_Legend

I read (not sure if on here or on Fakebook) of one cleaver cookie drilling a hole in the the collar that houses the race to punch it out, then reseal the hole with selastic or similer. Sound easier than flipping the frame (or welding upside down) to weld a bolt to the race.

All is a lot easier than using my custon made punch (large scrwe driver with a bit ground out of the end) and flooing the crap out of it and the race. It worked, but required much beer and some creative cussing.

Mark
Mark
My Baby (Sparkles)
84 FJ1100/1200 motor
92 FJ 1200 - Project bike. Finished and sold.
84 FJ1100 - Project bike.

FJ1100mjk

Type the line, or copy and paste the line below into a Google search, and you'll get all the details. Same method works for any topic that's been covered here a gazillion times over the years.

steering head bearings FJowners.com
Platinum Zircon-encrusted Gold Member

Iron Balls #00002175
www.ironballs.com


ribbert

Quote from: Mike m on May 21, 2018, 06:24:26 PM
So Saturday ill be replacing these bearings and races.ive read alotta info on this and heres my plan.welding a 1/4 grade 8 bolt to the lower bearing race surface and use a punch to drive the race out.

Wouldn't a dob of weld, at say four of points around the race, do the same thing and allow you to knock it out evenly, working your way around?

Noel
"Tell a wise man something he doesn't know and he'll thank you, tell a fool something he doesn't know and he'll abuse you"

FJ Flyer

I could not get the race out trying to use a long punch from above.  Luckily, Hippie Cane came to the rescue and let me borrow his custom-made removal tool.
Chris P.
'16 FJR1300ES
'87 FJ1200
'76 DT250

Wear your gear.


Motofun

If you're into tool collection  (who isn't?)  Park tool makes a special tool just for this job.  It's about 3/4" diameter solid punch but the bottom end is cut and splayed out.  You force it up from the bottom of the head stock until the splayed end springs thru the bottom race and clicks back out.  Then drive the bottom race out.  Reverse course for the top race.  Works like magic.
'75 Honda CB400F
'85 Yamaha RZ350
'85 Yamaha FJ1100
'89 Yamaha FJ1200
'09 Yamaha 125 Zuma
'09 Kawasaki KZ110 (grand kids)
'13 Suzuki GSXR 750 (track)
'14 Yamaha FZ-09
'23 Yamaha Tenere 7
SOLD: CBX,RZ500,Ninja 650,CB400F,V45 Sabre,CB700SC,R1

Old Rider

I used a dremel cutting disk (a thin one) and cut thru bearingrace it then fall out.Carful not cutting into frame.

CutterBill

I've seen some FJ's that, due to production tolerances, had absolutely no lip showing at all. Not possible to use a punch. Honestly, the easiest way to get a bearing race out is to use a MIG welder to run a bead all the way around the race. It doesn't have to be a pretty bead, just get some heat into the race. All the way around, but don't burn thru the race into the frame. Once the weld cools, it shrinks the race and it will fall out. Or maybe with some light tapping on the new bead.

When I first read about this, I was skeptical. But I've tried it several times and it really works.
Bill
Never Slow Down, Never Grow Old.

Current Stable:                                                     
FJ1100                                              
FJ1200 (4)
1999 Yamaha WR400 (street-legal)
2015 Super Tenere
2002 Honda Goldwing

jscgdunn

Not on bottom.  Tried it.  Welder is correct option.  Even a bead part way around works.
92 FJ1200 2008 ZX14 Forks, wheels, 2008 cbr 600 RR swingarm
92 FJ1200 2009 R1 Swinger, Forks, Wheels, 2013 CBR 1000 Shock
90 FJ 1200 (Son # 2), Stock
89 FJ 1200 Built from parts: (Brother bought it) mostly 92 parts inc. motor
84 FJ 1100 (Son #1), 89 forks wheels, blue spots

ZOA NOM

Quote from: Urban_Legend on May 21, 2018, 10:13:21 PM
I read (not sure if on here or on Fakebook) of one cleaver cookie drilling a hole in the the collar that houses the race to punch it out, then reseal the hole with selastic or similer. Sound easier than flipping the frame (or welding upside down) to weld a bolt to the race.

All is a lot easier than using my custon made punch (large scrwe driver with a bit ground out of the end) and flooing the crap out of it and the race. It worked, but required much beer and some creative cussing.

Mark

I did this on my previous bike, and it worked, but it drove me nuts thinking about the hole in the neck. It's just not a very elegant solution. Next time I will weld a flat bar across the race.
Rick

Current:
2010 Honda VFR1200 DCT (Full Auto!)
1993 FJ/GSXR 1200 (-ABS)
1987 Porsche 911 Carrera (Race)
1988 Porsche Carrera (Street)
Previous:
1993 FJ1200 (FIREBALL)
1993 FJ1200ABS (RIP my collar bone)
1986 FZ750
1984 FJ600
1982 Seca

RPM - Robert

As Bill said, we usually run a MIG bead on the face of the bearing race about halfway around. Most of the time it simply falls out after it cools without having to punch it out.

oldktmdude

   Welding a run around the bearing is definitely the way to go if you can weld. Most of the time it just falls out when it has cooled off.  
Once the bearing is out, Dremel or die-grind 2 small opposing divots in the steering stem to allow for the use of a bearing punch next time.
  Regards, Pete.  :good2:
1985 FJ1100 x2 (1 sold)
2009 TDM 900
1980 Kawasaki Z1R Mk11 (sold and still regretting it)
1979 Kawasaki Z650 (sold)
1985 Suzuki GSXR 400 x2 (next project)
2001 KTM 520 exc (sold)
2004 GasGas Ec300
1981 Honda CB 900 F (sold)
1989 Kawasaki GPX 600 Adventure

Mike m

Thanks.I seen one post were a fella drilled 3/16or 7/32 holes to punch the races out.