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Torquing Screws on Intake Manifold Rubbers

Started by Sparky84, August 25, 2017, 11:52:37 PM

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Sparky84

Just fitting new o-rings to intake manifolds, does anyone know what I should be torquing the screws too when refitting them?

Cheers Alan
1984 FJ1100
1979 Kawasaki Z1300
1972 Honda CB750/4 K2

FJmonkey

Torque them to tight enough.... Does the GYSM have a torque for this? I always did this by feel...
The glass is not half full, it was engineered with a 2X safety factor.

'86 Ambulance - Bent frame, cracked case, due for an overhaul
'89 Stormy Blue - Suits my Dark Side

Sparky84

That's why I'm asking, I cannot find anything in the GYSM but a table with general bolt sizes should be torqued to this.

I'm generally pretty good with doing things up tight BUT there has been the odd one that I've had to tap out and make it the next size bolt up and I'm trying to avoid this
1984 FJ1100
1979 Kawasaki Z1300
1972 Honda CB750/4 K2

FJmonkey

General torque is based on rigid thread mates. I would say tighten till it seems almost too tight. Not that it helps as my method is very subjective. But it is an O-ring and in a quite flexible assembly. If it helps, this is rarely reported as a failed point of over/under tightening, meaning it is very accepting of a wider range of torque.
The glass is not half full, it was engineered with a 2X safety factor.

'86 Ambulance - Bent frame, cracked case, due for an overhaul
'89 Stormy Blue - Suits my Dark Side

Sparky84

Quote from: FJmonkey on August 26, 2017, 12:50:35 AM
this is rarely reported as a failed point

You've done it now! :crazy:

So tight it is  :good:

Cheers

1984 FJ1100
1979 Kawasaki Z1300
1972 Honda CB750/4 K2

Bones

An Allen key is only a couple of inches long so tightening till it starts to hurt your hand is tight enough. I don't worry about a torque wrench on small to medium bolts as normally the spanner that fits is short enough so the leverage from that prevents you from overtighting things, unless your a gorilla.

Things like head bolts I'll use a torque wrench, but otherwise I don't bother.
93 fj1200
79 suzuki gt250x7


Too young to be old but old enough to know better.

Sparky84

Quote from: Bones on August 26, 2017, 04:07:21 AM
An Allen key is only a couple of inches long so tightening till it starts to hurt your hand is tight enough.

That is true but when you have these socket sets with Allen key adaptors to fit in the wrench it make it easier to do up Tight.

I'll just use common sense and feel  :crazy:

Thanks Bones
1984 FJ1100
1979 Kawasaki Z1300
1972 Honda CB750/4 K2