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Headlight/high beam out on 85 FJ

Started by FJFAST, April 30, 2016, 02:58:32 PM

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FJmonkey

Quote from: FJFAST on May 02, 2016, 04:45:37 PM
Thanks,
I will check the relays out. The guy at the auto parts store said ceramic plugs can explode if overheated? Anyone ever here of this?

Greg
Even if they explode when over heated, which one will likely survive more heat? Ceramic or Plastic.... The relay mod will help it stay cooler as it will have less electrical resistance (the cause of heat in wires and connections). At a given temperature the wires connected to the plug will melt and short, this is the weakest link during an event including heat. With luck and by design a fuse will blow before you have a thermal event.
The glass is not half full, it was engineered with a 2X safety factor.

'86 Ambulance - Bent frame, cracked case, due for an overhaul
'89 Stormy Blue - Suits my Dark Side

FJFAST

Would this be the kit?

Quote from: markmartin on May 02, 2016, 12:06:00 PM
Quote from: jscgdunn on May 02, 2016, 11:00:42 AM
One option you might consider is to do the relay mod while you are at it. 

The easiest way:

http://www.easternbeaver.com/Main/Wiring_Kits/H4_Kits/h4_kits.html

I bought one of these kits, and although not cheap there are some real advantages in that you get the small relays instead of the larger automotive ones, and the wiring and connections are first rate.

snip

Jeff

+1 on the Eastern Beaver harness and relay. It's easy and your headlight will be brighter.

jscgdunn

Quote from: FJFAST on May 03, 2016, 03:21:14 PM
Would this be the kit?

Quote from: markmartin on May 02, 2016, 12:06:00 PM
Quote from: jscgdunn on May 02, 2016, 11:00:42 AM
One option you might consider is to do the relay mod while you are at it. 

The easiest way:

http://www.easternbeaver.com/Main/Wiring_Kits/H4_Kits/h4_kits.html

I bought one of these kits, and although not cheap there are some real advantages in that you get the small relays instead of the larger automotive ones, and the wiring and connections are first rate.

snip

Jeff

+1 on the Eastern Beaver harness and relay. It's easy and your headlight will be brighter.

Yes that is it....I did buy the one with the built in outlet for additional lights...you can choose to have them on brights or dims.
92 FJ1200 2008 ZX14 Forks, wheels, 2008 cbr 600 RR swingarm
92 FJ1200 2009 R1 Swinger, Forks, Wheels, 2013 CBR 1000 Shock
90 FJ 1200 (Son # 2), Stock
89 FJ 1200 Built from parts: (Brother bought it) mostly 92 parts inc. motor
84 FJ 1100 (Son #1), 89 forks wheels, blue spots

Yamahammer1200

+1.  The best safety upgrade for your bike.  Eastern Beaver kit  is worth every dime.
Chrome don't get you home.
1989 FJ1200

FJFAST

Ordered....now will just have to figure out how to get it connected. Looking forward to a brighter headlight.

jscgdunn

Super simple....plug the male three prong connector into your old headlight connector....plug the headlight bulb into the female three prong connector.  Hook positive wire (one with fuse, red I think) to the positive batt terminal.  Black wire to negative terminal.  you are in business. :dance:
92 FJ1200 2008 ZX14 Forks, wheels, 2008 cbr 600 RR swingarm
92 FJ1200 2009 R1 Swinger, Forks, Wheels, 2013 CBR 1000 Shock
90 FJ 1200 (Son # 2), Stock
89 FJ 1200 Built from parts: (Brother bought it) mostly 92 parts inc. motor
84 FJ 1100 (Son #1), 89 forks wheels, blue spots

FJFAST

Ok..finally received the relay kit. Here's a pic. There were no instructions included and can't find them on his website. At a loss on where to begin. I picked up a ceramic H4 connector, do I need that now? Would appreciate any help so I can get this thing put back together. Also, with this setup, what would be a good bulb to run to maximize the benefits of this install?

Greg




jscgdunn

92 FJ1200 2008 ZX14 Forks, wheels, 2008 cbr 600 RR swingarm
92 FJ1200 2009 R1 Swinger, Forks, Wheels, 2013 CBR 1000 Shock
90 FJ 1200 (Son # 2), Stock
89 FJ 1200 Built from parts: (Brother bought it) mostly 92 parts inc. motor
84 FJ 1100 (Son #1), 89 forks wheels, blue spots

FJFAST


FJFAST

Quote from: jscgdunn on May 14, 2016, 12:39:58 PM
http://www.easternbeaver.com/Main/Wiring_Kits/H4_Kits/Installation/installation.html


Can someone tell me which color wire coming off the socket is the highbeam? I believe yellow but not sure. Trying to install kit today.

FJmonkey

If you have a test light or multi-meter you can verify it. According to my Clymer book all years of FJ are wired at the head lamp with Yellow Green and Black. Yellow seems to the HIGH circuit.
The glass is not half full, it was engineered with a 2X safety factor.

'86 Ambulance - Bent frame, cracked case, due for an overhaul
'89 Stormy Blue - Suits my Dark Side

a.graham52

Where is the ground located? Neither high or low work on mine and the connector and bulb and fuse are ok.

FJmonkey

The glass is not half full, it was engineered with a 2X safety factor.

'86 Ambulance - Bent frame, cracked case, due for an overhaul
'89 Stormy Blue - Suits my Dark Side

a.graham52


jscgdunn

Have you connected the kit according to the instructions?
92 FJ1200 2008 ZX14 Forks, wheels, 2008 cbr 600 RR swingarm
92 FJ1200 2009 R1 Swinger, Forks, Wheels, 2013 CBR 1000 Shock
90 FJ 1200 (Son # 2), Stock
89 FJ 1200 Built from parts: (Brother bought it) mostly 92 parts inc. motor
84 FJ 1100 (Son #1), 89 forks wheels, blue spots