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Dog Bone Modification

Started by ANGRYJOE, March 27, 2015, 11:52:58 PM

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ANGRYJOE

I've been lurking in the shadows for quite a while reading and learning.

One of the biggest issues I have had with my FJ since I got it was that it rode like it had a cinder block for shock.
No matter what I did with pre-load on the Ohlins shock I could not seem to improve the ride height and allowing the exhaust bracket to contact the swing arm. Much of this due to my ample fram at 6ft4 and 265lbs

I stumbled over a bunch of threads regarding shortening the dog bones. Following the directions and suggestions I made some from steel bar moving the holes .5" center to center allowing the tire to just contact the ground as suggested.

Best. Modification. Ever!

If you are thinking about this mod because of issues like I describe...DO IT! Literally a whole new bike, smooth, stable, turns better and my teeth don't rattle across every singe bump.

I'll go back to lurking now...just wanted to say thanks and keep on doing what you're doing here.

I simply used some 1/4" X 1.5" bar, cut it, drilled the 12mm holes and dressed up the ends. Took an hour and a half

ribbert

Quote from: ANGRYJOE on March 27, 2015, 11:52:58 PM

.....I've been lurking in the shadows for quite a while reading and learning.

.....I'll go back to lurking now...just wanted to say thanks and keep on doing what you're doing here.


Angry, don't lurk, join in! The forum could do with someone called "Angry Joe" as a regular contributor and don't be shy about throwing in your 2 cents worth, on any subject.

In fact, I'm considering changing my name to "Annihilator Noel" or "Rip it Ribbert" or something similar to give me more forum cred.

Glad the shortened dog bones worked for you, it's a good mod.

Post your experiences with your bike, working or riding, and we love pictures.

Noel
"Tell a wise man something he doesn't know and he'll thank you, tell a fool something he doesn't know and he'll abuse you"

yamaha fj rider

Hello Joe,

As Noel said, keep posting.

The shorter dog bones make a dramatic change in the handling of the FJ1200. Simple mod, very effective.

Welcome to the group.

Kurt
93 FJ1200
FJ 09
YZ250X I still love 2 strokes
Tenere 700
FJR1300ES

Easterntide

I have a machinist friend. Exact measurements for a 91 fj dog one mod?

X-Ray

Try 11.5cm centre to centre, this is a good starting point if you have the GSXR wheel mod, and works quite well with the std profile wheel/tyre as well. This gives me around 1/4" ground clearance for the back tyre, plus it improves the handling out of sight.
'94 FJ1200 Wet Pale Brown
'93 FJ1200 Dark Violet/Silver
'84 FJ1100 Red/White

'91 FJ1200 Dark Violet/Silver ( Now Sold)
'92 FJ1200 Project/Resto Dark Violet/Silver (Now Sold)






For photos of my rear wheel swap, heres the link  https://www.flickr.com/gp/150032671@N02/62k3KZ

Easterntide

12mm holes that are 11.5" ctc apart using 1/4" thick plate correct?

As it is I can't get my bike on the center stand most days w/o a bit of help...and it's slow to turn in in the road. This will improve both issues?

X-Ray

Those figures are what I used, and theres some pics on page 2&3 here that I posted of mine   http://www.fjowners.com/index.php?topic=12370.15   The first set I made, then a mate made me a much nicer set, does the same job though.

It is so easy to put the bike on the centre stand now, really easy. Plus turn in for me has improved, the back end is raised = reduced rake=slightly quicker steering.  Nice improvement.
'94 FJ1200 Wet Pale Brown
'93 FJ1200 Dark Violet/Silver
'84 FJ1100 Red/White

'91 FJ1200 Dark Violet/Silver ( Now Sold)
'92 FJ1200 Project/Resto Dark Violet/Silver (Now Sold)






For photos of my rear wheel swap, heres the link  https://www.flickr.com/gp/150032671@N02/62k3KZ

ZOA NOM

Quote from: ribbert on March 28, 2015, 05:33:05 AM

In fact, I'm considering changing my name to "Annihilator Noel" or "Rip it Ribbert" or something similar to give me more forum cred.

Noel


Try "Noel-It-All"   :biggrin:

(P.S. - I can't take credit for that one. I heard someone else say it. )
Rick

Current:
2010 Honda VFR1200 DCT (Full Auto!)
1993 FJ/GSXR 1200 (-ABS)
1987 Porsche 911 Carrera (Race)
1988 Porsche Carrera (Street)
Previous:
1993 FJ1200 (FIREBALL)
1993 FJ1200ABS (RIP my collar bone)
1986 FZ750
1984 FJ600
1982 Seca

Steve_in_Florida

Quote from: Easterntide on March 29, 2015, 05:47:13 AM

12mm holes that are 11.5" ctc apart using 1/4" thick plate correct?


This COULD be a problem...   :bomb:

Here is what you were told:

Quote from: X-Ray on March 28, 2015, 09:23:11 PM

Try 11.5cm centre to centre, this is a good starting point...


Do you see an issue in the translation?

Hmmm...

Steve
ATPA (Always The Pedantic Arse)
`90 FJ-1200
`92 FJ-1200

IBA # 54823

ribbert

Quote from: ZOA NOM on March 29, 2015, 09:07:39 AM
Quote from: ribbert on March 28, 2015, 05:33:05 AM

In fact, I'm considering changing my name to "Annihilator Noel" or "Rip it Ribbert" or something similar to give me more forum cred.

Noel


Try "Noel-It-All"   :biggrin:

(P.S. - I can't take credit for that one. I heard someone else say it. )

Yes, that would be the obvious and most appropriate choice, but modesty prevented me suggesting it myself.

Thank you

(I believe your mate coined that term)

Noel
"Tell a wise man something he doesn't know and he'll thank you, tell a fool something he doesn't know and he'll abuse you"

FJmonkey

Quote from: Steve_in_Florida on March 29, 2015, 12:05:03 PM
Quote from: Easterntide on March 29, 2015, 05:47:13 AM

12mm holes that are 11.5" ctc apart using 1/4" thick plate correct?


This COULD be a problem...   :bomb:

Here is what you were told:

Quote from: X-Ray on March 28, 2015, 09:23:11 PM

Try 11.5cm centre to centre, this is a good starting point...


Do you see an issue in the translation?

Hmmm...

Steve
ATPA (Always The Pedantic Arse)


I think he has it correct 11.5cm is 115mm, that is very close to my DB on my '89.
The glass is not half full, it was engineered with a 2X safety factor.

'86 Ambulance - Bent frame, cracked case, due for an overhaul
'89 Stormy Blue - Suits my Dark Side

X-Ray

'94 FJ1200 Wet Pale Brown
'93 FJ1200 Dark Violet/Silver
'84 FJ1100 Red/White

'91 FJ1200 Dark Violet/Silver ( Now Sold)
'92 FJ1200 Project/Resto Dark Violet/Silver (Now Sold)






For photos of my rear wheel swap, heres the link  https://www.flickr.com/gp/150032671@N02/62k3KZ

Steve_in_Florida

I agree that 11.5cm = 115mm, however, Easterntide was confirming that 11.5 INCHES = 11.5 CENTIMETERS, which it **DOES NOT**.

...might make an interesting ride height, though.

<cue music>
Low-Ri-Der, He's the one to meet, Yeah!

(popcorn)

Steve


Quote from: FJmonkey on March 29, 2015, 06:23:53 PM
Quote from: Steve_in_Florida on March 29, 2015, 12:05:03 PM
Quote from: Easterntide on March 29, 2015, 05:47:13 AM

12mm holes that are 11.5" ctc apart using 1/4" thick plate correct?


This COULD be a problem...   :bomb:

Here is what you were told:

Quote from: X-Ray on March 28, 2015, 09:23:11 PM

Try 11.5cm centre to centre, this is a good starting point...


Do you see an issue in the translation?

Hmmm...

Steve
ATPA (Always The Pedantic Arse)


I think he has it correct 11.5cm is 115mm, that is very close to my DB on my '89.
`90 FJ-1200
`92 FJ-1200

IBA # 54823

FJmonkey

Quote from: Steve_in_Florida on March 29, 2015, 08:51:42 PM
12mm holes that are 11.5" ctc apart using 1/4" thick plate correct?


Not to too be critical but that is like picking fly shit out of the pepper....

On the other hand I see the humor from the technical side.

My FJ is an 86' (86 feet long) or, My FJ is an '86 (was built/sold in 1986)

Guess I bored, post on friends....

The glass is not half full, it was engineered with a 2X safety factor.

'86 Ambulance - Bent frame, cracked case, due for an overhaul
'89 Stormy Blue - Suits my Dark Side

Steve_in_Florida

Quote from: FJmonkey on March 29, 2015, 09:01:21 PM

On the other hand I see the humor from the technical side.


The Hubble Space Telescope team was probably amused, too.

     Hubble Team Member:  Sir, the pics are a little blurry.

     Hubble Team Leader:   Hmmm. Do you think they'll notice?


Steve
I _LIKE_ Pepper
`90 FJ-1200
`92 FJ-1200

IBA # 54823