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Started by keand3, January 08, 2014, 01:13:59 PM

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keand3

Hi folks.

As perhaps some of you might know, it's been a busy couple of months with new employer and all, so i haven't had as much time hanging around here lately  :unknown:
Anyway, I have some spare time to focus on the bike, and my god does she need it!  :rofl2: Well, not really, but moditus i pretty self-explanatory   :wacko3:

I don't have those big mod for this winter, but rather the small ones. Perhaps except for the FZR rearwheel conversion though  :scratch_one-s_head:

Schedule mods for this winter:

FZR 17" rear w/brakedisc etc..
New clutch master cylinder
New Speigler clutch line
New rear brakelight switch (the banjobolt type)
New paint (fairing and tank)
New Speigler rear brake line

I have all ready done the light switch, so now my high and low beam are working again, and it looks new again.
Will be trying to do the right hand switch too soon.

I have all my FJ pictures saved on SkyDrive, and motorcycle in a public folder, but for some reason the pictures wont show up here when insert image is used. Anyone know why?

This how the old girl looks like now. Sorry for the bad pictures, my phone was the only thing left with any batterypower  :yes:


Here's the new aftermarked fiberglass fairing that i am test fitting, and drilling holes for mounting. It will leave for paint later this week. There is some issue with fitment with the speedometer plasticcover, but i guess that always can be resolved by trimming of the excess plastic parts that interferes.


Here you see the light switch that i fixed. Need re-soldering inside, and of course some wiring issue below as you can see. The best result was using bullet connectors for now, until i can find a suitable connectorblock that i like.


Might not be so hard to see which wheel is new and which is not? And yes I know white rims and dirt is a bad combo!  :rofl2:


Okay, this is a link to my public folder on skydrive, containing all my motorcycle pictures... Been asked several times to upload scenic pictures from my rides, and i will try to do that a lot with in the next riding season. Promise  :good2:
Check it out, and please let me know if the link doesn't work.
https://skydrive.live.com/redir?resid=828DDEC8DF631CA5%21103


Whant to check out my photos on the bike??
https://onedrive.live.com/redir?resid=828DDEC8DF631CA5%21103

jscgdunn

How are you going to mount the toilet seat? :crazy: :crazy:  Did you get it from Randy?
92 FJ1200 2008 ZX14 Forks, wheels, 2008 cbr 600 RR swingarm
92 FJ1200 2009 R1 Swinger, Forks, Wheels, 2013 CBR 1000 Shock
90 FJ 1200 (Son # 2), Stock
89 FJ 1200 Built from parts: (Brother bought it) mostly 92 parts inc. motor
84 FJ 1100 (Son #1), 89 forks wheels, blue spots

keand3

Quote from: jscgdunn on January 08, 2014, 03:12:20 PM
How are you going to mount the toilet seat? :crazy: :crazy:  Did you get it from Randy?

Its the new Corbin seat!! Since Randy don't sell shit, he delivers quality stuff to get it done!  :good2:

I was wondering how long it would take before someone mention that toilet seat! By the looks of it, it diden't take long  :good2:
Whant to check out my photos on the bike??
https://onedrive.live.com/redir?resid=828DDEC8DF631CA5%21103

CanDman

I love the front disc brakes!!!! Good call !! :good:




Never regret your choices in life ! There is no way to go back to do it again and compare. Make the most and do your best with every decision you make

keand3

Can't go wrong with them!  :good2:
Whant to check out my photos on the bike??
https://onedrive.live.com/redir?resid=828DDEC8DF631CA5%21103

craigo

Quote from: CanDman on January 08, 2014, 04:04:14 PM
I love the front disc brakes!!!! Good call !! :good:






That is just beautiful. Well done!!!  :good:

CraigO
CraigO
90FJ1200

keand3

Well, went to my painter guy to day to deliver the last parts. (fairing and sidescoops)
As you can see of the rest of the pictures, he has allready started working on the other parts  :good2:

I had to go with the old plastic scoops instead of the fiberglass that came with the fairing. The only reason for that was actually the fitment. The old scoops did fit better then the new ones  :pardon:

Anyway... just a couple of weeks now for its ready :good2:

















Whant to check out my photos on the bike??
https://onedrive.live.com/redir?resid=828DDEC8DF631CA5%21103

Joe Sull

You have some good works going on there. I just wanted to thank you for posting the link to the photos. I'm going to need to see a few of them when I re-assemble my bike. I caused a big problem for myself when I had a divided tray, that I was sorting my hardware in as I dis-assembled my bike, on top of a trash barrel. The tray was half full of hardware when I tipped it over onto the floor. :mad: I didn't take near enough pics to overcome this. Your pics will help alot.

My son and I are painting my engine and frames tomorrow so the re-assembling process will begin soon.
You Keep What you kill

keand3

Thanks.
Yes sharing those pictures is very usefull. I to have had much help by looking at pictures posted by other members.
Not only do you see how the projects of others progress, it might also give you the help or idea for your own. Not to mention help with ideas on how to tackle various issues one experience with tinkering on this old bikes.

I will keep feed the link with photos as fast as I get them :-)
Will soon be posting clutch line change and clutch master cylinder change...   :good2:
Whant to check out my photos on the bike??
https://onedrive.live.com/redir?resid=828DDEC8DF631CA5%21103

keand3

Today my new clutchline arrived in the post!!

The clutch line is now matching the color on my brake lines... :good: If i only were able to get a speedometer cable in the same color too....  :dash2:






And heres my solution to my faulty rear brake switch.


Yesterday my machined sprocket carrier and brake torque arm arrived from UK, and will be ready to fitted soon!
Will try to post pictures later on..

Cheers
Ken
Whant to check out my photos on the bike??
https://onedrive.live.com/redir?resid=828DDEC8DF631CA5%21103

keand3















Oh, and finally, the winter decided to show up!!  :good2:
Whant to check out my photos on the bike??
https://onedrive.live.com/redir?resid=828DDEC8DF631CA5%21103

red

Quote from: keand3 on January 15, 2014, 12:45:00 PMToday my new clutchline arrived in the post!!  The clutch line is now matching the color on my brake lines... :good: If i only were able to get a speedometer cable in the same color too....  :dash2:
Cheers
Ken
Ken,

The electronics crew uses plastic heat-shrink sleeving to protect electric wire bundles.  Electronics parts supply shops should have it in stock, by the meter. This sleeving comes in all sizes, and many colors.  I would hope that you can find the right color (or at least close enough in color) to match your hydraulic lines.  This color sleeving can get dirty, so you may also wish to install a clear (transparent) second sleeve over the first.  The clear sleeving will be be much easier to keep clean.  Make up a few test pieces, with and without the clear sleeving, to see the results.  This sleeving shrinks to fit by applying heat, using a hot-air gun.  A hair dryer may do the trick, there.  Most heat-shrink sleeving will shrink to either 50% or 75% of the original size.  The electronics parts shops may have both types.

Cheers,
Red
Cheers,
Red

P.S. Life is too short, and health is too valuable, to ride on cheap parade-duty tires.

keand3

Red, Thanks a lot!! :good2:
This was just the kind of solution i was looking for!

I will defently look into this.. My guess is that its probably easier and cheaper for me to find this online or on eBay.

But thanks again, for the tip  :good:

Cheers
Ken
Whant to check out my photos on the bike??
https://onedrive.live.com/redir?resid=828DDEC8DF631CA5%21103

FJmonkey

Some heat-shrink tube will only reduce by 40% while others as much as 75%, it should be in the specification how much. measure the diameter of the speedo cable, and the smallest collar the shrink tube needs to go over. Then check what initial diameter the tube comes in, you can then determine how much reduction % you need. Watch out for the stuff that has thermal glue on the inside. It makes for really good sealed wires and terminations, but if you need to remove it,  :dash2: :dash2: :dash2:
The glass is not half full, it was engineered with a 2X safety factor.

'86 Ambulance - Bent frame, cracked case, due for an overhaul
'89 Stormy Blue - Suits my Dark Side

keand3

No removment, but replacement  :wacko2:

Hey Mark, would the angle on the CBR mirror be acceptable if i manage to use the mounting plates the came with? Those mirror adapters turned out to be too expensive to fabricate here locally apparently. Thought i go for the cbr mirror mode with intergrated turnsignal.
Whant to check out my photos on the bike??
https://onedrive.live.com/redir?resid=828DDEC8DF631CA5%21103