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Going back together.

Started by Tom, October 21, 2013, 03:43:40 AM

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Tom

Well, finally sorted what I need for the FJ plus some extra goodies. Ordered from Randy (thankyou for all your advice and help) after my hopelessness on PayPal. Honed my bores, cut my valve seats ready for the new ex valves and cut and lapped in the inlet valves. Next to pull out the suspension for new springs, valves and rear shock. Hopefully it'll be on the road by December!! :yahoo:

roverfj1200

Sounds like the plan is coming togather.

Pix are always good  :yahoo:

Cheers
1988 FJ1200
1991 FJ1200

Richard.

Tom

Parts have arrived, thank you Randy. Time to play  :gamer:

chiz

Hi
for things that go up and down a zillion times in a very harsh hot enviourment would it not be a good idea to replace valve springs?
Chiz

Tom

Quote from: chiz on October 30, 2013, 07:08:12 AM
Hi
for things that go up and down a zillion times in a very harsh hot enviourment would it not be a good idea to replace valve springs?
Chiz
Hi Chiz,
   Yep, normally if I was rebuilding a smaller or higher revving motor, I would. I have measured the current springs and they are still at factory spec, as is the piston to bore clearance and small end piston pin and the inlet valves are like new. I think it's seen some love in it's past. In my 26 yrs as a bike tech, I have never seen a broken spring on a big air cooled motor.
Cheers, Tom.

Pat Conlon

Hello Tom, true, normally the FJ valve springs don't break (excepting racing) but they sure do get weak allowing valve float.

I'm with Chiz  :good:
1) Free Owners Manual download: https://tinyurl.com/fmsz7hk9
2) Don't store your FJ with E10 fuel https://tinyurl.com/3cjrfct5
3) Replace your old stock rubber brake lines.
4) Important items for the '84-87 FJ's:
Safety wire: https://tinyurl.com/99zp8ufh
Fuel line: https://tinyurl.com/bdff9bf3