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General Category => Maintenance => Topic started by: kawabob1 on March 17, 2013, 09:23:54 PM

Title: Clutch hydrolic cylinder rebuild
Post by: kawabob1 on March 17, 2013, 09:23:54 PM
Hi all,

Only about a foot of snow left till I can get the '85 back on the road. I am rebuilding the hydraulic master cylinder for the clutch. I ran into a problem trying to get the circlip out that holds in the plunger. My circlip pliers are too short to reach the clip. Is there as special tool? Also, I am changing the chain and sprockets. Any clear choice as to use a riveted master link vs a clip style? Thanks everyone.
Title: Re: Clutch hydrolic cylinder rebuild
Post by: FJmonkey on March 17, 2013, 09:30:21 PM
Just get longer ends to reach down in the hole. mine were just long enough. Rivet chain is safer, if you clip on a master link then safety wire it
Title: Re: Clutch hydrolic cylinder rebuild
Post by: kawabob1 on March 17, 2013, 09:33:56 PM
Rivet was my first choice, I appreciate your input FJmokey...now to find a little longer tool....story of my life!
Title: Re: Clutch hydrolic cylinder rebuild
Post by: FJmonkey on March 17, 2013, 09:37:28 PM
Quote from: kawabob1 on March 17, 2013, 09:33:56 PM
now to find a little longer tool....story of my life!
Yep, I feel for ya.....
Title: Re: Clutch hydrolic cylinder rebuild
Post by: movenon on March 17, 2013, 09:39:27 PM
http://chadstoolbox.com/4811j1knipex55inchprecisionretainringpliers-internalstraight.aspx (http://chadstoolbox.com/4811j1knipex55inchprecisionretainringpliers-internalstraight.aspx)  tool like this.
George
Title: Re: Clutch hydrolic cylinder rebuild
Post by: SlowOldGuy on March 18, 2013, 03:53:59 PM
I bought a small set of needle nose pliars with a long snout.  I ground the sides of the snout jaws until they fit into the retainer holes.  The jaws were initially not strong enough to compress the retainer until I bent them slightly toward each other.

Works great now.

DavidR.
Title: Re: Clutch hydrolic cylinder rebuild
Post by: kawabob1 on March 18, 2013, 09:20:15 PM
Thanks David!! That sounds like a yankee idea to me.....I like it!
Title: Re: Clutch hydrolic cylinder rebuild
Post by: bigbore2 on March 19, 2013, 11:27:46 AM
Those are hard to get out without the right tool. All else fails just take it over to a shop, they might do for free.