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General Category => FJ Project Writeups => Topic started by: tderida on February 13, 2016, 02:19:03 AM

Title: Project Goliath : 90' FJ 1200 custom cafe streetfighter whatever :)
Post by: tderida on February 13, 2016, 02:19:03 AM
  It's not going to be easy to make a big bike to a custom..  I know that. But I  am very sure that I can get help from this forum in my project.
At the first point, I do know FJ is not the best start for a custom naked project but I found one that fit my budget, also get good response from some of the forum members, thanks again..
http://www.fjowners.com/index.php?topic=14856.msg150074#msg150074 (http://www.fjowners.com/index.php?topic=14856.msg150074#msg150074)

OK. I stripped down the bike after I bought and  a 150 km ride. Maybe it was a little small time to check and find errors but acceptable ride and some minor defects I think I can go with that..
https://drive.google.com/file/d/0B0Qw-FNW3oEqelhYRWtGZ1JwRUk/view?usp=sharing (https://drive.google.com/file/d/0B0Qw-FNW3oEqelhYRWtGZ1JwRUk/view?usp=sharing)

My plan is;

Drop down the engine, clean and paint the engine fins (I'm not going to rebuild engine. I don't have that  budget and also It runs well, ı think )
Chop some of the fairing  mountings from the frame, and subframe, sand it and paint. (Maybe Powder Coat will be nice? need advice*)
Chop the back of the subframe to a cafe racer or streetfighter look.
Rebuild brakes, soda blast and paint the calipers to metallic red
Paint the tank to a matt black
Clean and paint the rims.
Front forks are leaking oil. Rebuild them.
Change all the handlebar equipments. New master cylinder, levers , grips mirrors and accesories.
Make all electric harrness from the scratch. Move all the electrical parts under the tail or seat.
At the end I have to make some tuning to carbs I plan to use red open air filters

Any suggestions  will be  appreciated.
I hope I could manage the budget and finish project:GOLIATH soon. I gonna upload more images by time.





Title: Re: Project Goliath : 90' FJ 1200 custom cafe streetfighter whatever :)
Post by: tderida on February 13, 2016, 03:48:03 AM
Some Pics.
(http://i1180.photobucket.com/albums/x410/2boyut/FJ1200/20151212_182030_1.jpg)

(http://i1180.photobucket.com/albums/x410/2boyut/FJ1200/20160123_164816.jpg)

(http://i1180.photobucket.com/albums/x410/2boyut/FJ1200/20160125_173929_HDR.jpg)

(http://i1180.photobucket.com/albums/x410/2boyut/FJ1200/IMG-20151224-WA0004.jpeg)
This is what I want. The filters have to be visible . Those filters are  larger filters that used on cars. I don't know if it gonna work.. We'll see..
Title: Re: Project Goliath : 90' FJ 1200 custom cafe streetfighter whatever :)
Post by: tderida on February 13, 2016, 03:52:55 AM
Some accesories.. Bought only for motivation  :good2:

(http://i1180.photobucket.com/albums/x410/2boyut/FJ1200/20160115_145608.jpg)

(http://i1180.photobucket.com/albums/x410/2boyut/FJ1200/IMG-20160115-WA0000.jpeg)

Can't believe that levers are come from China. Good quality..
The Vortex handlebars are from USA. 7 degree aimed racing levers.
Title: Re: Project Goliath : 90' FJ 1200 custom cafe streetfighter whatever :)
Post by: Arnie on February 13, 2016, 07:53:05 AM
Well, you certainly seem keen enough, probably the most important part of a project.  :good2:

Do you have a drawing or computer sketch of what you want the finished bike to look like?

Keep us informed as you progress.

Arnie
Title: Re: Project Goliath : 90' FJ 1200 custom cafe streetfighter whatever :)
Post by: Neoday2 on February 13, 2016, 04:51:42 PM
Looking forward to seeing the progress!
Title: Re: Project Goliath : 90' FJ 1200 custom cafe streetfighter whatever :)
Post by: tderida on February 14, 2016, 04:03:27 AM
Quote from: Arnie on February 13, 2016, 07:53:05 AM
Well, you certainly seem keen enough, probably the most important part of a project.  :good2:

Do you have a drawing or computer sketch of what you want the finished bike to look like?

Keep us informed as you progress.

Arnie

Infact I give this project start mid December.Also  Tear down the bike, dropped the engine down, next stage is painting engine frame calipers rims and other parts.
Although  I am a designer, unfortunately I did not sketch up the model don't ask why ;) 
What you guys think about frame painting? some says poweder coating is good, some give advice to go with acrylic car paint?
Title: Re: Project Goliath : 90' FJ 1200 custom cafe streetfighter whatever :)
Post by: FJmonkey on February 14, 2016, 06:21:29 AM
Powder coat is more forgiving when it comes to impacts from small stones and crap from the road. Either way you go make sure you start with a really clean surface and a good pre-treatment. The pre-treat is like a primer and will take a good powder coat finish to a longer lasting finish. If you want a glossy finish then use the automotive acrylic or find a powder coater that does acrylic powder.
Title: Re: Project Goliath : 90' FJ 1200 custom cafe streetfighter whatever :)
Post by: fj1289 on February 19, 2016, 11:18:10 AM
Quote from: tderida on February 13, 2016, 03:52:55 AM
Some accesories.. Bought only for motivation  :good2:

(http://i1180.photobucket.com/albums/x410/2boyut/FJ1200/20160115_145608.jpg)

(http://i1180.photobucket.com/albums/x410/2boyut/FJ1200/IMG-20160115-WA0000.jpeg)

Can't believe that levers are come from China. Good quality..
The Vortex handlebars are from USA. 7 degree aimed racing levers.

Those look like the same levers I have on the Busa controls on the FJ1100.  Agreed - nice levers and fairly quick shipping.  Bought a second set for the street bike setup. 

Title: Re: Project Goliath : 90' FJ 1200 custom cafe streetfighter whatever :)
Post by: tderida on April 29, 2016, 02:58:23 PM
Hi Folks! Some updates of my project bike I made a lot of things since my last post:
(http://i1180.photobucket.com/albums/x410/2boyut/FJ1200/20160120_162558_1.jpg)

The best of my decision at the beginning was to build a sodablaster cabinet. It makes small parts easily clean and ready to paint.

(http://i1180.photobucket.com/albums/x410/2boyut/FJ1200/20160121_100108_1.jpg)

Engine was in good condition. No need to rebuild it. That's why I concentrate on paint and chop some parts.
(http://i1180.photobucket.com/albums/x410/2boyut/FJ1200/20160125_173929_HDR_1.jpg)

I also point out that all the stages in this project I never done before. hope all  goes well  :i_am_so_happy:
Title: Re: Project Goliath : 90' FJ 1200 custom cafe streetfighter whatever :)
Post by: jscgdunn on April 29, 2016, 03:26:19 PM
Love the floor in your shop....

I have an 1100 I am thinking will go something like this.....

http://barebonerides.com/1989-yamaha-fj1200-bad-ass-brawler.html (http://barebonerides.com/1989-yamaha-fj1200-bad-ass-brawler.html)
Title: Re: Project Goliath : 90' FJ 1200 custom cafe streetfighter whatever :)
Post by: tderida on April 30, 2016, 01:47:47 AM
Quote from: jscgdunn on April 29, 2016, 03:26:19 PM
Love the floor in your shop....

I have an 1100 I am thinking will go something like this.....

http://barebonerides.com/1989-yamaha-fj1200-bad-ass-brawler.html (http://barebonerides.com/1989-yamaha-fj1200-bad-ass-brawler.html)

Yeah! Barebone Rides was one of my favorites that basically convert   FJ to  a custom style. I love that concept unfortunately not so kinky about welding subframe to the main body. I don't have those welding equipments.
Hope you start a build  threat soon  :good2:
Title: Re: Project Goliath : 90' FJ 1200 custom cafe streetfighter whatever :)
Post by: tderida on April 30, 2016, 01:57:42 AM
and the story continiues :
I buy smaller  display for a FJ but I hope it gonna be nice and smart Gauge.

(http://i1180.photobucket.com/albums/x410/2boyut/FJ1200/IMG-20151223-WA0016.jpeg)

I have an ide to add a oil temp sensor to one of the ports on the crank galley. It displays the temp on this gauge.

(http://i1180.photobucket.com/albums/x410/2boyut/FJ1200/IMG-20151228-WA0012_1.jpeg)

This sandblaster cabinet built for sanding small parts. It stays a little weak but it works at least for this project  :good2:

(http://i1180.photobucket.com/albums/x410/2boyut/FJ1200/20160114_111407.jpg)
Title: Re: Project Goliath : 90' FJ 1200 custom cafe streetfighter whatever :)
Post by: DieHappy on May 02, 2016, 11:44:34 AM
That's really cool man. :good: 
Title: Re: Project Goliath : 90' FJ 1200 custom cafe streetfighter whatever :)
Post by: tderida on September 10, 2016, 01:38:13 AM
Hi Folks! I started that project nine months ago with full of passion and I am now glad to say that I run that beast on the road again.
I done several mods in that time, most of thew procedure is cleaning derusting and painting. I share the procedure on a customfighters community http://www.customfighters.com/forums/showthread.php?t=119705 (http://www.customfighters.com/forums/showthread.php?t=119705)
I think it will be nice to share some of the procedure here, hope you enjoy and give me some ideas about future addons (any comments are wellcome)

I uploaded all of the project photos. Check it out : https://goo.gl/photos/quYoHtDfr8uTB8kg8 (https://goo.gl/photos/quYoHtDfr8uTB8kg8)
Title: Re: Project Goliath : 90' FJ 1200 custom cafe streetfighter whatever :)
Post by: andyoutandabout on September 10, 2016, 02:27:21 AM
Wow you went to town on that project.
Superb work.
A really nice example of the street fighter look
Personally I think the Fj should have come with a black frame
Ride safe
Title: Re: Project Goliath : 90' FJ 1200 custom cafe streetfighter whatever :)
Post by: Troyskie on September 10, 2016, 05:30:20 AM
Wow, nice job mate!
Title: Re: Project Goliath : 90' FJ 1200 custom cafe streetfighter whatever :)
Post by: Cash Dereszynski on September 10, 2016, 03:56:40 PM
Streetfighters are the way forward glad you think so too.
Title: Re: Project Goliath : 90' FJ 1200 custom cafe streetfighter whatever :)
Post by: Hath87 on September 14, 2016, 05:57:28 AM
hi dude, in the first and second picture, what are those handlebars?? have you still got them ? project looks fantastic.