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Top End Oil Leak

Started by JohnnyTheCraneGuy, October 16, 2025, 03:24:59 PM

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JohnnyTheCraneGuy

Was I supposed to heat the washer first before installing? I didn't see any mention of this in the Haynes manual but I have seen somewhere that heating the washer and making it softer will help with sealing. Could I also use Red RTV Silicone on the washer?
Current
2003 XVS650
1990 FJ1200 Fiona
1986 FJ1200 (Parts Bike)
1984 FJ1100 (1200 Swapped) Asuka
1984 FJ1100

Pat Conlon

Quote from: JohnnyTheCraneGuy on Today at 02:44:55 PMWas I supposed to heat the washer first before installing? I didn't see any mention of this in the Haynes manual but I have seen somewhere that heating the washer and making it softer will help with sealing. Could I also use Red RTV Silicone on the washer?

Pass on the RTV

Take the copper washer out, heat it up to soften it and try reinstalling. 
I've done that trick on re using copper crush washers on brake line steel banjo fittings
LA Mike told me about that trick years ago...I think he called it re-anealing.

Now I always use fresh aluminum crush washers with my Spiegler aluminum banjos.

Let us know how it works.
1) Free Owners Manual download: https://tinyurl.com/fmsz7hk9
2) Don't store your FJ with E10 fuel https://tinyurl.com/3cjrfct5
3) Replace your old stock rubber brake lines.
4) Important items for the '84-87 FJ's:
Safety wire: https://tinyurl.com/99zp8ufh
Fuel line: https://tinyurl.com/bdff9bf3