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fuel petcock problem

Started by pwhitacre, July 28, 2020, 09:08:21 PM

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TomJK

Hi
I use the Hardi 13312, asked the guy who mounted one in the old type FJ1200, he just used the 12 volt that drives the CDI and so that will go over the killswitch, over a relays, the bike runs fine, pumping stops as floats are up, like the normal fuelpumps in the FJ, no more extra actions needed, no problems, has run a over 1000 miles now.
It seems a lot easier than sticking to the old petcock rubbish.
Cheers, Tom.
Past bikes : BMWR90-S,BMW R100CS, Ducati 900SD, Kawasaki GPZ600,Yamaha FJ1200,Kawasaki ZZR 1100 (4x),Kawasaki ZZR1200, Honda CBR1100XXX,Yamaha Thunderace, Kawasaki ZX10R (3X),
Aprillia Falco,Honda CBR600F4I, bikes today : Kawasaki ZX10R (C1, the best!),Yamaha FJ1200, soon to come Kawasaki Z900.....

Old Rider

Quote from: TomJK on August 06, 2020, 04:17:34 AM
Hi
I use the Hardi 13312, asked the guy who mounted one in the old type FJ1200, he just used the 12 volt that drives the CDI and so that will go over the killswitch, over a relays, the bike runs fine, pumping stops as floats are up, like the normal fuelpumps in the FJ, no more extra actions needed, no problems, has run a over 1000 miles now.
It seems a lot easier than sticking to the old petcock rubbish.
Cheers, Tom.

But lets say someone with a older type fj 1200 wants to convert to a hardi fuel pump. Can they just use the old style petcock or du they need to buy a new type fuelpump petcoock first ?  im asking because the old style petcoock is opened with vacuum and what about the vacuumhose then ? Does the newer type fuelpump petcoock fit on a 86-88 fueltank ? Where on the bike do you fit the Hardi pump ?
I think the old style petcoock works perfect exept when it starts to leak after 30+ years.

Pat Conlon

Quote from: TomJK on August 06, 2020, 04:17:34 AM
......It seems a lot easier than sticking to the old petcock rubbish.

Also to consider....with a fuel pump, you can now use a "real" fuel filter.
Something to think about as our steel fuel tanks get older.
1) Free Owners Manual download: https://tinyurl.com/fmsz7hk9
2) Don't store your FJ with E10 fuel https://tinyurl.com/3cjrfct5
3) Replace your old stock rubber brake lines.
4) Important items for the '84-87 FJ's:
Safety wire: https://tinyurl.com/99zp8ufh
Fuel line: https://tinyurl.com/bdff9bf3

red

Quote from: Old Rider on August 06, 2020, 09:53:11 AMBut lets say someone with a older type fj 1200 wants to convert to a hardi fuel pump. Can they just use the old style petcock or du they need to buy a new type fuelpump petcoock first ?  im asking because the old style petcoock is opened with vacuum and what about the vacuumhose then ? Does the newer type fuelpump petcoock fit on a 86-88 fueltank ? Where on the bike do you fit the Hardi pump ?  I think the old style petcoock works perfect exept when it starts to leak after 30+ years.
Old Rider,

The vacuum-actuated petcock has a selector switch, for Off-On-Prime.  Off means off, On means vacuum actuated, and Prime means free-flowing.  If you added a fuel pump, I believe you could set the vacuum petcock to the Prime setting (just a twist of the screwdriver) and forget it.  Cap off the vacuum line for the petcock, certainly, where it goes into the intake system. 

Please be aware that in an accident, the added fuel pump will not shut off when the engine stops, where the vacuum petcock would shut off then.  You may want a tip-over switch (or similar safeguards) to prevent the fuel pump from running after an accident.  If the fuel system is damaged then, the fuel pump could empty the tank, creating a serious fire hazard, unless you can shut off the power to the fuel pump.
.
Cheers,
Red

P.S. Life is too short, and health is too valuable, to ride on cheap parade-duty tires.

Pat Conlon

Quote from: TomJK on August 06, 2020, 04:17:34 AM
I use the Hardi 13312, asked the guy who mounted one in the old type FJ1200....

I was reviewing the Hardi 13312 specs and I see it's a diaphragm pump
https://www.timelessautoparts.com/product/hardi-fuel-pump-13312/

Question for Tom, when this pump is off, does it hold back the flow of fuel?
Some do, some don't....

You want to use a pump that holds back the fuel flow (from tank head pressure) when not running.

Quote from: red on August 06, 2020, 10:57:06 AM
.....Please be aware that in an accident, the added fuel pump will not shut off when the engine stops, where the vacuum petcock would shut off then.  You may want a tip-over switch (or similar safeguards) to prevent the fuel pump from running after an accident.  If the fuel system is damaged then, the fuel pump could empty the tank, creating a serious fire hazard, unless you can shut off the power to the fuel pump.
.

I'm with Red on this one....if your engine stops, the fuel pump should stop.....period.
The fuel pump safety controller in my link is only $65, which is chump change considering the consequence.

I was in a sudden low side accident where my bike ended up 50 ft away from me. With my chest injury I could not get over to turn my bike off, so I know first hand that there are times when a fuel pump safety switch is a damn good idea.

1) Free Owners Manual download: https://tinyurl.com/fmsz7hk9
2) Don't store your FJ with E10 fuel https://tinyurl.com/3cjrfct5
3) Replace your old stock rubber brake lines.
4) Important items for the '84-87 FJ's:
Safety wire: https://tinyurl.com/99zp8ufh
Fuel line: https://tinyurl.com/bdff9bf3

Old Rider

Quote from: red on August 06, 2020, 10:57:06 AM
Quote from: Old Rider on August 06, 2020, 09:53:11 AM

The vacuum-actuated petcock has a selector switch, for Off-On-Prime.  Off means off, On means vacuum actuated, and Prime means free-flowing.  If you added a fuel pump, I believe you could set the vacuum petcock to the Prime setting (just a twist of the screwdriver) and forget it.  Cap off the vacuum line for the petcock, certainly, where it goes into the intake system. 

Please be aware that in an accident, the added fuel pump will not shut off when the engine stops, where the vacuum petcock would shut off then.  You may want a tip-over switch (or similar safeguards) to prevent the fuel pump from running after an accident.  If the fuel system is damaged then, the fuel pump could empty the tank, creating a serious fire hazard, unless you can shut off the power to the fuel pump.
.

The 86-88 FJ1200 does not have a selector switch only the FJ1100 or FJ1200 made after 1991 has  .So if i wanted to convert to a pump i think i had to replace the petcock with a 1991 petcock (if it fits the tank) or the FJ1100 petcock.

Pat Conlon

Quote from: Old Rider on August 06, 2020, 12:13:28 PM


The 86-88 FJ1200 does not have a selector switch only the FJ1100 or FJ1200 made after 1991 has  .So if i wanted to convert to a pump i think i had to replace the petcock with a 1991 petcock (if it fits the tank) or the FJ1100 petcock.


Nope, Sorry, the '89-95 fuel pump petcocks will not fit the early '84-87 fuel tanks.

Like I said, if you have a 86/87 petcock, you need to replace it with a 84-85 petcock (with Prime function)...or convert over to a aftermarket manual Pingel petcock (see my RPM link)

....or convert over to a '89-95 fuel pump tank and petcock...but that's silly.
1) Free Owners Manual download: https://tinyurl.com/fmsz7hk9
2) Don't store your FJ with E10 fuel https://tinyurl.com/3cjrfct5
3) Replace your old stock rubber brake lines.
4) Important items for the '84-87 FJ's:
Safety wire: https://tinyurl.com/99zp8ufh
Fuel line: https://tinyurl.com/bdff9bf3

TomJK

Hi
It stops fuel coming through when engine is off or kill-switch is on.
Cheers, Tom.
Past bikes : BMWR90-S,BMW R100CS, Ducati 900SD, Kawasaki GPZ600,Yamaha FJ1200,Kawasaki ZZR 1100 (4x),Kawasaki ZZR1200, Honda CBR1100XXX,Yamaha Thunderace, Kawasaki ZX10R (3X),
Aprillia Falco,Honda CBR600F4I, bikes today : Kawasaki ZX10R (C1, the best!),Yamaha FJ1200, soon to come Kawasaki Z900.....

ribbert

Quote from: Pat Conlon on August 06, 2020, 11:50:48 AM

The fuel pump safety controller in my link is only $65, which is chump change considering the consequence.


Pat, I can't find the link you refer to.

Noel
"Tell a wise man something he doesn't know and he'll thank you, tell a fool something he doesn't know and he'll abuse you"

fj1289

Quote from: ribbert on August 07, 2020, 10:40:08 PM
Quote from: Pat Conlon on August 06, 2020, 11:50:48 AM

The fuel pump safety controller in my link is only $65, which is chump change considering the consequence.


Pat, I can't find the link you refer to.

Noel

Noel, it's in the bottom post on page 1.  In paragraph 3)
It's been a couple days


ribbert

Quote from: fj1289 on August 08, 2020, 12:37:53 AM

Noel, it's in the bottom post on page 1.  In paragraph 3)
It's been a couple days


Thanks Chris, I found it.

Noel
"Tell a wise man something he doesn't know and he'll thank you, tell a fool something he doesn't know and he'll abuse you"