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Counter Sprocket Cover Removal

Started by completelymobile, June 15, 2018, 08:01:56 PM

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completelymobile

I own a 1990 fj1200 and am replacing my chain and both sprockets. Rear sprocket replaced no problem. The counter sprocket cover I am having a hell of a time getting it off. I have removed the three small bolts (maybe there are more?) and removed the shifter, but cannot get the cover to budge. I looked online at the various fj1200 manuals posted in the forum but could not find a picture of this cover so I maybe missing something? Any advise would be very much appreciated!
1990 Fj1200

FJmonkey

The glass is not half full, it was engineered with a 2X safety factor.

'86 Ambulance - Bent frame, cracked case, due for an overhaul
'89 Stormy Blue - Suits my Dark Side

completelymobile

1990 Fj1200

ryanschoebel

Be careful remounting. I wasn't paying attention when remounting my slave and cover,and stripped out a slave bolt once. It was a real pain in the a** to fix. Very little clearance to put a helicoil in.
1985 FJ1100-- Atlas (SOLD)
1984 FJ1100-- Storm

Chemist92

My question is about removing the sprocket cover. Slave is already disconnected (new one just arrived from RPM). When I removed the slave and discovered all the gunk in there, I started wondering about what was under the sprocket cover.  Then I discovered that the lower right bolt was missing. I'm trying to figure out how to remove the sprocket cover and what parts might be needed and replaced. Does the sprocket cover just slide over the end of the shift shaft and I just need a new gasket or are there other parts that I will need.  I can't tell from the microfiche and Haynes.  Thanks.

balky1

There is a paper gasket under the cover that prevents oil from the chain to get onto the alternator or the engine. That one is probably bust.
Yes, you just slide it from the shift shaft with some wiggling.


FJ 1100, 1985, sold
FJR 1300, 2009

aviationfred

Quote from: balky1 on August 05, 2018, 01:28:35 AM
There is a paper gasket under the cover that prevents oil from the chain to get onto the alternator or the engine.




No need to worry about the gasket, It really does nothing and IMO is a waste of money to purchase. Install the cover without the gasket and you will never know the difference and you will have a bit of extra cash left in your wallet.


Fred
I'm not the fastest FJ rider, I am 'half-fast', the fastest slow guy....

Current
2008 VFR800 RC46 Vtec
1996 VFR750 RC36/2
1990 FJ1300 (1297cc) Casper
1990 VFR750 RC36/1 Minnie
1989 FJ1200 Lazarus, the Streetfighter Project
1985 VF500F RC31 Interceptor

balky1

Quote from: aviationfred on August 05, 2018, 01:50:26 AM
Quote from: balky1 on August 05, 2018, 01:28:35 AM
There is a paper gasket under the cover that prevents oil from the chain to get onto the alternator or the engine.




No need to worry about the gasket, It really does nothing and IMO is a waste of money to purchase. Install the cover without the gasket and you will never know the difference and you will have a bit of extra cash left in your wallet.


Fred

Yes, that's true.


FJ 1100, 1985, sold
FJR 1300, 2009

Chemist92

Thanks for the help. Evidently the missing bolt didn't serve any purpose either,but  I think I will replace it anyway.
:good2: