News:

This forum is run by RPM and donations from members.

It is the donations of the members that help offset the operating cost of the forum. The secondary benefit of being a contributing member is the ability to save big during RPM Holiday sales. For more information please check out this link: Membership has its privileges 

Thank you for your support of the all mighty FJ.

Main Menu

FJ11 85 Winter Project

Started by Alexis Wenzel, November 14, 2016, 10:34:14 AM

Previous topic - Next topic

giantkiller

I cut the side plates for future 92-93 r1 swingarm. On the fj1350r.  Mounted the rear master and switch to the subframe with a simple bracket I made with my belt sander.
86 fj1350r
86 fj1380t turbo drag toy (soon)
87 fj1200 865 miles crashed for parts
89 fj1200 touring 2up
87 fzr1000 crashed
87 fzr750r Human Race teams world endurance champion
93 fzr600 Vance n hines ltd for sale
Custom chopper I built
Mini chopper I built for my daughter just like the big 1

Pat Conlon

Quote from: giantkiller on May 04, 2017, 01:50:15 PM
I cut the side plates for future 92-93 r1 swingarm. On the fj1350r.  Mounted the rear master and switch to the subframe with a simple bracket I made with my belt sander.

....and welded on a bracket for your Supertrapp can..... Well done.
Dan when you get a chance, can you post some close up detail on the m/c bracket?

How's the *deluxe* man cave project coming along? Broken ground?
1) Free Owners Manual download: https://tinyurl.com/fmsz7hk9
2) Don't store your FJ with E10 fuel https://tinyurl.com/3cjrfct5
3) Replace your old stock rubber brake lines.
4) Important items for the '84-87 FJ's:
Safety wire: https://tinyurl.com/99zp8ufh
Fuel line: https://tinyurl.com/bdff9bf3

TexasDave

To heck with posting a picture of the bracket. Post more pics of the complete bike!

Thanks
Dave
A pistol is like a parachute, if you need one and don't have one you will never need one again.

Alexis Wenzel

Awesome! Thanks brothers!

Another question: did I receive the wrong top triple clamp, or am I really sc*#$ed? :(

Cheers!

XIS

Alexis Wenzel

I was checking on ebay, thia seems to be from a 99 R1, when my forks came from a 09 R1...
The weird thing is that the whole thing was sold as a kit...
:/
Guess I'll have to buy a new top triple clamp...
Cheers!

XIS

giantkiller

Quote from: Pat Conlon on May 04, 2017, 02:27:32 PM
Quote from: giantkiller on May 04, 2017, 01:50:15 PM
I cut the side plates for future 92-93 r1 swingarm. On the fj1350r.  Mounted the rear master and switch to the subframe with a simple bracket I made with my belt sander.

....and welded on a bracket for your Supertrapp can..... Well done.
Dan when you get a chance, can you post some close up detail on the m/c bracket?

How's the *deluxe* man cave project coming along? Broken ground?

I have a close up of them in my images in the gallery. I can't get them to post anymore. Have to take them from my phone

Just keep running into obstacles trying to get my shop/house built. It shouldn't be this hard to build a new house.


Thanks Dave. Looks like Alexis is going to have a great  bike.

Unfortunately alot of breakers don't know what they have. Twice I ordered what were supposed to be complete gsxr750 rear wheels​. And both times got gsxr600 wheels. One had gsxr1100 parts mixed in.
86 fj1350r
86 fj1380t turbo drag toy (soon)
87 fj1200 865 miles crashed for parts
89 fj1200 touring 2up
87 fzr1000 crashed
87 fzr750r Human Race teams world endurance champion
93 fzr600 Vance n hines ltd for sale
Custom chopper I built
Mini chopper I built for my daughter just like the big 1

Alexis Wenzel

Thanks Giantkiller! :)
And that's true man, unbelievable how they mix up parts...
Anyways...

Another couple of questions. Better ask before than cry latter...hahahahaha

I want to cut the subframe on the red lines, so what would be left is repesented by the yellow line. Do you think it will work and take all the weight, forces and movements? Or cutting that way I'm making it fragile enough to break?



I need also to put new stoppers on the triple clamp. Following the position on the original clamp it should be somewhere on the red lines here. Do you think an allen screw and nut will solve my problem or do I need to cut and weld a new piece? I don't care about the looks of the screw there, I'll paint everything afterwards...


Cheers!

XIS

aviationfred

This is to address the steering stop question. I would use a 6mm bolt pushed through from the underside of the lower fork clamp. Make sure it is long enough to protrude about 1/4-3/8 of an inch. Use a standard metric dome nut and screw it onto the 6mm bolt. If you have access to a good drill press things should be fairly easy. Grind off the old nubs. Mark and drill through the holes for where you want your new stops to be. Drill from the smooth top side since there is lattice type bracing on the bottom side. You may need to counterbore the holes if the holes are into the lattice bracing.

I did not do this for my forks. I have a set of aluminum extensions that at steering stop, contact the main frame. The turning radius has decreased, so I am reluctant to add new stops.

Fred
I'm not the fastest FJ rider, I am 'half-fast', the fastest slow guy....

Current
2008 VFR800 RC46 Vtec
1996 VFR750 RC36/2
1990 FJ1300 (1297cc) Casper
1990 VFR750 RC36/1 Minnie
1989 FJ1200 Lazarus, the Streetfighter Project
1985 VF500F RC31 Interceptor

giantkiller

This is what I did to shorten up the tail for the turbo bike.
86 fj1350r
86 fj1380t turbo drag toy (soon)
87 fj1200 865 miles crashed for parts
89 fj1200 touring 2up
87 fzr1000 crashed
87 fzr750r Human Race teams world endurance champion
93 fzr600 Vance n hines ltd for sale
Custom chopper I built
Mini chopper I built for my daughter just like the big 1

Alexis Wenzel

Oh, awesome!
So you cut on the same region and added a "bracket reinforcement".

Great, now I know what to do for sure. Thanks brother!
:good2:
Cheers!

XIS

giantkiller

If I remember right I had a bent handle bar I cut short inserts for the top pipes. I think I had to grind the inside seam but otherwise a perfect fit. And a little stronger.
86 fj1350r
86 fj1380t turbo drag toy (soon)
87 fj1200 865 miles crashed for parts
89 fj1200 touring 2up
87 fzr1000 crashed
87 fzr750r Human Race teams world endurance champion
93 fzr600 Vance n hines ltd for sale
Custom chopper I built
Mini chopper I built for my daughter just like the big 1

Alexis Wenzel

Lots to do yet, but today was exhaust pipes, carburetors and heat exchangers day!

Looking goooooood.
:yahoo:





Cheers!

XIS

giantkiller

That looks great. I have a true basket case. (With a title) That I hope to make a street fighter out of some day. Hope I can make it look almost as good as yours​.
86 fj1350r
86 fj1380t turbo drag toy (soon)
87 fj1200 865 miles crashed for parts
89 fj1200 touring 2up
87 fzr1000 crashed
87 fzr750r Human Race teams world endurance champion
93 fzr600 Vance n hines ltd for sale
Custom chopper I built
Mini chopper I built for my daughter just like the big 1

rlucas

This is looking very good...
We're not a club. Clubs have rules. Pay dues. Wear hats and shit.

"Y'all might be faster than me, but you didn't have more fun than I did." Eric McClellan (RIP '15)

jscgdunn

Great progress Alex!  I think you will find that you will have clearance issues with the rear brake Mc and the exhaust with the swing arm.  I have a couple of V&H 4 into 1 headers here. 

Jeff
92 FJ1200 2008 ZX14 Forks, wheels, 2008 cbr 600 RR swingarm
92 FJ1200 2009 R1 Swinger, Forks, Wheels, 2013 CBR 1000 Shock
90 FJ 1200 (Son # 2), Stock
89 FJ 1200 Built from parts: (Brother bought it) mostly 92 parts inc. motor
84 FJ 1100 (Son #1), 89 forks wheels, blue spots