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Starter replacement

Started by Mike 86 in San Dimas, August 19, 2012, 05:00:59 PM

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Mike 86 in San Dimas

So I am attempting starter replacement and am hoping others who have done this will chime in. Basically simple task  :dash2: It's loose with power cable disconnected and according to Clymers I can remove it by pulling through left side. But I cant seem get it through. Friken close though. Although repair manual does not say so I about ready to remove the left side crankcase cover, which means clutch slave too. Is this necessary. If I remove the clutch slave, will I need to drain fluid and all the fun that along with that. I cant remember, I think so.

Thanks,
Mike

Dan Filetti

Clutch slave can be removed without re-bleeding, just don't squeeze the clutch with the slave off.

Dan
Live hardy, or go home. 

Mike 86 in San Dimas

Thanks Dan,I needed to be reassured about that.
Mike

oldktmdude

  Do not test the new starter with the clutch slave removed!  Regards, Pete.
1985 FJ1100 x2 (1 sold)
2009 TDM 900
1980 Kawasaki Z1R Mk11 (sold and still regretting it)
1979 Kawasaki Z650 (sold)
1985 Suzuki GSXR 400 x2 (next project)
2001 KTM 520 exc (sold)
2004 GasGas Ec300
1981 Honda CB 900 F (sold)
1989 Kawasaki GPX 600 Adventure

bigbore2

On my 84, I need to loosen up the banjo bolt connected to the slave and rotate it out some to get to the bolt nearest it. I  just rotate out and then retighten bolt enough to prevent leaking while making repair.
Are you getting starter rebuilt or buying new one?  Starting engine with slave removed will blow out the rod slave pushes on, from what I read earlier.

Mike 86 in San Dimas

I bought a new one, (from Randy of course) so will have a starter (that was working) for someone they may want it. My starter is ready for rebuild and I am tired of intermitten starting issues. I understand the new starter to be a lot better. I cant get the damn thing to clear by a fraction, no mater how much I cuss. I will be back to it soon.
Mike

racerrad8

I took of my alternator, much less work than the cover.

Randy - RPM
Randy - RPM

fj11.5

no airbox , starter comes out easily , just another benefit of air pods
unless you ride bikes, I mean really ride bikes, then you just won't get it

84 Fj1100  effie , with mods
( 88 ) Fj 1200  fairly standard , + blue spots
84 Fj1100 absolutely stock standard, now more stock , fitted with Fj12 twin system , no rusted headers for this felicity jayne

Mike 86 in San Dimas

Thanks for the replies. Job done. I ended up taking the cover off. Easy then.
Mike