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Fender Repair

Started by markmartin, January 24, 2012, 09:32:52 PM

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Pat Conlon

Very nice job Mark. Thanks for the write up.

David has been correct all these years.... (no suprise there)  :good2:

The steel reflector bracket tab goes under both fender tabs....At least they were on my '84 and '92

David's long standing recommendation on adding a washer to compensate for the bracket... works.

Mark is also spot on. A RPM fork brace will prevent fender tabs from cracking when the stanchion tubes deflect.

Don't believe it? Take the aluminum strap off and look at those 4 holes where the strap is bolted to the fork legs.
Do those holes look elongated? Out of round? Why would that be? Those holes were round at one time.
1) Free Owners Manual download: https://tinyurl.com/fmsz7hk9
2) Don't store your FJ with E10 fuel https://tinyurl.com/3cjrfct5
3) Replace your old stock rubber brake lines.
4) Important items for the '84-87 FJ's:
Safety wire: https://tinyurl.com/99zp8ufh
Fuel line: https://tinyurl.com/bdff9bf3

moparman70

Interesting Mark ( FJmonkey) I just checked my 86 and I don't have the reflectors -- now it is a Canadian model.  I have had it since new ( almost...does 1987 count) and I don't think I  would have removed them.  My donor bike does not have them either.  

Should I have them or did they 86 them from 86's

SanDimas Mike -- yours has been yours since it was made ... did it come with them?

stevecc
     

FJmonkey

Quote from: moparman70 on January 26, 2012, 07:30:27 PM
SanDimas Mike -- yours has been yours since it was made ... did it come with them?
stevecc
No reflectors on Mike's bike
http://www.fjowners.com/index.php?topic=5189.0
The glass is not half full, it was engineered with a 2X safety factor.

'86 Ambulance - Bent frame, cracked case, due for an overhaul
'89 Stormy Blue - Suits my Dark Side

markmartin

Quote from: FJmonkey on January 26, 2012, 07:38:37 PM

No reflectors on Mike's bike
http://www.fjowners.com/index.php?topic=5189.0


Looks like the required by law amber side reflectors are mounted to the frame next to the motor on the red and white models.

SlowOldGuy

Okay, here is the "came from the factory" answer.

On my '85, they are not reflector brackets, they are stock brakeline brackets.  And even though they do not work for my SS lines, I was smart enough to keep them installed so I wouldn't crack the fender tabs.

On my '93, they are combination reflector/brakeline brackets.

These brackets are behind the fender tabs and next to the fork slider.

Neither of my FJs have cracked fender tabs.  Coincidence? Or am I just lucky?

DavidR.

Flying Scotsman

My 1990 Fj1200 had a thick bead of silicone between the forks and the front mud guard.
Stopped the vibration from busted tabs.
1984 FJ1100
1985 FJ1100
1990 FJ1200
1999 GP1200 (165 + hp)