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85 fj throttle cable issue

Started by bruce j, June 26, 2020, 05:51:31 PM

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bruce j

I think I have to replace the 2 upper throttle cables.the problem I am having is splitting the housing,one of the 3 screws is beyond tight and I think I stripped it with the screwdriver,i am thinking about drilling it out,,any suggestions?

Pat Conlon

Drill the small JIS head off, open the box, use your vice grips to bite down and turn the screw shank out.
If the plastic screw threads are knackered, drill it out and thru bolt it with a nut.
If you really screw the pooch you can buy new stuff from RPM. (Scroll down)
http://rpmracingca.com/search.asp?pg=1&stext=throttle+cable&sprice=&stype=&scat=&sfil0=

Note: Do not remove the small cable box screws without the spark plugs installed.....wanna know why?
1) Free Owners Manual download: https://tinyurl.com/fmsz7hk9
2) Don't store your FJ with E10 fuel https://tinyurl.com/3cjrfct5
3) Replace your old stock rubber brake lines.
4) Important items for the '84-87 FJ's:
Safety wire: https://tinyurl.com/99zp8ufh
Fuel line: https://tinyurl.com/bdff9bf3

bruce j

thanks pat, that is what I am going to do,,

bruce j

hey pat,just to be sure, I was talking about the handlebar side

Pat Conlon

You should be able to get your cordless drill in there, just drill a tiny bit for the head to break off, leaving enough shank to grab.......once the head comes off, the cover comes off, then you can disconnect the cables and bring the box up to your work bench for better access.

No worries either way.....RPM's got you covered.
1) Free Owners Manual download: https://tinyurl.com/fmsz7hk9
2) Don't store your FJ with E10 fuel https://tinyurl.com/3cjrfct5
3) Replace your old stock rubber brake lines.
4) Important items for the '84-87 FJ's:
Safety wire: https://tinyurl.com/99zp8ufh
Fuel line: https://tinyurl.com/bdff9bf3

bruce j


andyoutandabout

Ooh , ooh pick me,
I can guess why the plugs should be installed
life without a bike is just life