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Crushed header tube repaired overnight

Started by T Legg, August 22, 2019, 05:04:22 AM

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Pat Conlon

1) Free Owners Manual download: https://tinyurl.com/fmsz7hk9
2) Don't store your FJ with E10 fuel https://tinyurl.com/3cjrfct5
3) Replace your old stock rubber brake lines.
4) Important items for the '84-87 FJ's:
Safety wire: https://tinyurl.com/99zp8ufh
Fuel line: https://tinyurl.com/bdff9bf3

Miker

1985 FJ1100
2003 ZX-12R

Paul.1478

I have seen the results of fulling pipes with water and freezing them but outside in the winter. They were expansion chambers for 2 stroke. Worked well. It would be harder with the 4 stroke header pipes.
2006 GL1800
2022 Ducati V2
1976 RD400
1993 FJ 1200 ABS

ribbert

Quote from: Pat Conlon on October 10, 2019, 10:02:26 PM

Mike, before I throw the BS flag, what kind of plugs did you use?


I'm also struggling with the idea of what you could plug the ends with that would withstand a greater force than that required to push out a dent, particularly a dent on a heavy gauge SS small diameter pipe on a bend.


Noel
"Tell a wise man something he doesn't know and he'll thank you, tell a fool something he doesn't know and he'll abuse you"

Miker

Quote from: ribbert on October 11, 2019, 08:21:38 AM
Quote from: Pat Conlon on October 10, 2019, 10:02:26 PM

Mike, before I throw the BS flag, what kind of plugs did you use?


I'm also struggling with the idea of what you could plug the ends with that would withstand a greater force than that required to push out a dent, particularly a dent on a heavy gauge SS small diameter pipe on a bend.


Noel

I was surprised how well it worked.

A discussion on exactly how water freezes and expands under pressure when cooled to zero degrees Fahrenheit is probably better left to articles written by scientists who study the topic.

Watch the vid in my previous response and/or run a search and find the other vids on the topic. That also appears to be a heavy gauge four stroke header in the vid; not a thin wall two stroke. Worked on both our applications. You could also grab a length of 18 gauge stainless, dent it, and experiment.
1985 FJ1100
2003 ZX-12R