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Front Engine Damper

Started by Mike 86 in San Dimas, November 17, 2016, 06:02:26 PM

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Mike 86 in San Dimas

Cut and paste, 84-90 Yamaha FJ Front Engine Damper, into the RPM web site or search https://www.rpmracingca.com/products.asp?cat=39&filter=84-90%20Yamaha%20FJ%20Front%20Engine%20Damper  you will see this little goody. Where does it go? Looking at some FJ parts drawings and paging through Clymer manual was not conclusive for me. What ever it is I bet mine is ready to be replaced. My guess is where the engine bolts up to the triangular bracket attached to frame. The next question; can an average Joe (that's my twin brother actually) with basic mechanical ability handle replacing this bad boy? I have installed much of the bolt on stuff from RPM s catalog  :crazy:. But dont ask me use a set of calipers.

I am sensing the old girl is a little buzzier than she use to be. Could be like me she's just old. Monkey and I will do carb sync next week end. Maybe that will help some.
Thanks, Mike

Pat Conlon

It could be for 4 locations
2 (L/R) for the long bolt #10 and
2 (L/R) lower mounts where engine bolts #12 slips thru the cradle.

Others will chime in....
1) Free Owners Manual download: https://tinyurl.com/fmsz7hk9
2) Don't store your FJ with E10 fuel https://tinyurl.com/3cjrfct5
3) Replace your old stock rubber brake lines.
4) Important items for the '84-87 FJ's:
Safety wire: https://tinyurl.com/99zp8ufh
Fuel line: https://tinyurl.com/bdff9bf3

4everFJ

From memory, it looks like the damper used on the lower front engine mount.

It is easy to replace.
1985 - Yamaha FJ1100 36Y
1978 - Yamaha SR500
1983 - Kawasaki GPZ550 (sold)
1977 - Kawasaki Z400 (sold)

Mike 86 in San Dimas


Firehawk068

It is the right front lower engine mount "insert".
On my '90 the right side insert is this rubber one. The left side insert is solid aluminum.
I believe this is because the earlier bikes (pre '91) used the engine as a stressed part of the whole bike/frame/engine assembly.

You wouldnt have any trouble replacing it if needed.
I've had mine out before.
Alan H.
Denver, CO
'90 FJ1200

Mike 86 in San Dimas

Quote from: Firehawk068 on November 19, 2016, 09:36:49 PM
It is the right front lower engine mount "insert".
On my '90 the right side insert is this rubber one. The left side insert is solid aluminum.
I believe this is because the earlier bikes (pre '91) used the engine as a stressed part of the whole bike/frame/engine assembly.
Cool. I always understood the engine being a stressed member(like me :biggrin:) so I was curious about this part when I spotted it on the RPM site and wanted some clarification just where it is located. Not obvious to my naked eye.

Mike 86 in San Dimas

Retraction. I did not think this this engine was considered a stressed member. Engine considered stressed member;  wouldn't that be an engine that is actually part of the frame? Remove this engine and you still have great coaster.

Pat Conlon

Yea Mike, that what I was thinking also...

I recall reading that the aluminum bushing was used due to the twisting torque of the engine.
1) Free Owners Manual download: https://tinyurl.com/fmsz7hk9
2) Don't store your FJ with E10 fuel https://tinyurl.com/3cjrfct5
3) Replace your old stock rubber brake lines.
4) Important items for the '84-87 FJ's:
Safety wire: https://tinyurl.com/99zp8ufh
Fuel line: https://tinyurl.com/bdff9bf3

Tor-King

Quote from: Mike 86 in San Dimas on November 21, 2016, 08:38:17 PM
Retraction. I did not think this this engine was considered a stressed member. Engine considered stressed member;  wouldn't that be an engine that is actually part of the frame? Remove this engine and you still have great coaster.

Could this possibly be the reason why the perimeter frame on my '86 and '89 are substantially smaller in dimension than my '93?  I did notice that the mounting holes/brackets are very different on these engines as well.  It appears that the pre '91's use the engine as an important structural member... :unknown:

Dean
1993 Yamaha FJ1200
1988 Yamaha FJ1200
1986 Yamaha FJ1200
1984 Honda Nighthawk S 750
1972 Yamaha XS-2
1972 Honda CT70
1974 Honda CT70
1992 Yamaha DT50 MX
2012 Honda CBR250R
2008 Honda CBR125R

fnlyafjat51

Look at items 40-43.
http://www.partzilla.com/parts/search/Yamaha/Motorcycle/1989/FJ1200WC/CRANKCASE/parts.html

How often do these tend to need replacing ? Does anyone make a Polyurethane replacement ?
Brien

Mike 86 in San Dimas

While looking for something else (in my files) I came across this. Not sure where I originally found it . Probably on a forum post. It is about replacing the "solid mount" with rubber. I might try it IF the solid piece comes out easily. Has anyone here tried this?  (popcorn) Hoping the attachment pops up when I click post. Here goes.

PS of course did not find what I was looking for  :dash2:

4everFJ

Quote from: Mike 86 in San Dimas on December 02, 2016, 09:42:59 PM
While looking for something else (in my files) I came across this. Not sure where I originally found it . Probably on a forum post. It is about replacing the "solid mount" with rubber. I might try it IF the solid piece comes out easily. Has anyone here tried this?  (popcorn) Hoping the attachment pops up when I click post. Here goes.

PS of course did not find what I was looking for  :dash2:

That is from the UK FJ club.

And yes, it does help with the vibrations, but it was a nightmare to get the sold mount out...  :mad:
1985 - Yamaha FJ1100 36Y
1978 - Yamaha SR500
1983 - Kawasaki GPZ550 (sold)
1977 - Kawasaki Z400 (sold)

Tor-King

Quote from: Tor-King on November 22, 2016, 10:24:58 PM
Quote from: Mike 86 in San Dimas on November 21, 2016, 08:38:17 PM
Retraction. I did not think this this engine was considered a stressed member. Engine considered stressed member;  wouldn't that be an engine that is actually part of the frame? Remove this engine and you still have great coaster.

Could this possibly be the reason why the perimeter frame on my '86 and '89 are substantially smaller in dimension than my '93?  I did notice that the mounting holes/brackets are very different on these engines as well.  It appears that the pre '91's use the engine as an important structural member... :unknown:

Dean
THANK YOU Mike for providing that link.  That answers my above question as to why the frames are larger and more stout on the last gen.

Quote from the article:
"The later models have the engine totally rubber
mounted in its three mounting points.
Because the engine is used to brace the frame the
later models have a thicker so stronger frame to
take care of this.
This mod on the early models doesn't have the
same problem as the motor is still strengthening the
frame due to the seven mounts as oppose to just
three."

1993 Yamaha FJ1200
1988 Yamaha FJ1200
1986 Yamaha FJ1200
1984 Honda Nighthawk S 750
1972 Yamaha XS-2
1972 Honda CT70
1974 Honda CT70
1992 Yamaha DT50 MX
2012 Honda CBR250R
2008 Honda CBR125R

Mike 86 in San Dimas

Yeah I was going to note something about that too. It sort of showed everyone's thoughts were correct at some level...I would not consider the 86 engine a stressed member in terms of it being a vital part of the frame though. Many, probably most sport bikes don't not have a "perimeter frame" like the FJ. In many the engine kind "hangs" from the upper frame, hence become the lower frame of the bike.   From my perspective the CBX is an example of a stressed frame bike. That about as far as this shade tree mechanic can take it :crazy: