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Oil level site glass confusion

Started by wildpackets, May 19, 2016, 06:39:57 AM

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wildpackets

Hi Folks.  Just got my first FJ a few days ago (1985 FJ1100) and of course decided to do an oil change.  It immediately got weird.

1) the oil level was half way up the site glass with the bike upright on my lift
2) when I pulled the drain plug there was only about a half liter of oil that drained out
3) when I removed the oil filter (RPM spin on) there was very little in the filter
4) added about 2 liters of oil and the site glass indicated an overfilled condition
5) ran the bike to move the oil around - no change
6) checked the fj owners forums and found the article on putting the bike on the side stand - did that and took it for a 2-3 km run
7) No change in the oil level in the site glass.
8 ) I can lean the bike over slightly and see the level drop in the site glass

Question:

When the bike is running should the site glass show empty?
Every other bike I have owned with a site glass has done this.  This one does not...

I am beginning to think there may be an oil circulation problem...Oil pump? RPM adapter issue?

Any thoughts?  Suggestions? Need additional info?


Thanks

Craig
Current                           Past
2008 HD FLSTC        1972 Kawasaki H1
1993 FJ1200            1974 Can-Am 175 TNT
2006 XVS650           1975 Can-Am MX 250
2002 KTM 400 EXC   2005 Boulevard C90T
                              1986 BMW K75
                              1985 FJ1100

4everFJ

I assume that you use the correct oil drain plug/hole and not one of the oil galley plugs?

I cannot imagine any blockage that would prevent 3 liters of oil to drain out...

Maybe wrong installation of the RPM adapter could cause problems? I am sure someone here will know.

Good luck and welcome to the forum.
1985 - Yamaha FJ1100 36Y
1978 - Yamaha SR500
1983 - Kawasaki GPZ550 (sold)
1977 - Kawasaki Z400 (sold)

wildpackets

I am pretty sure I was using the drain plug but I have to admit the owners manual I am working off of has the worst picture imaginable of the drain plug.  The plug is on the right side of the bike (facing right, not down) In the side of the oil pan, below and to the rear of the sight glass.   Can't see anything else that looks like a drain plug.

My main concern is that the oil level in the sight glass doesn't change when the bike is running.  On my other bikes it has always emptied out.

Thanks for your reply


Craig
Current                           Past
2008 HD FLSTC        1972 Kawasaki H1
1993 FJ1200            1974 Can-Am 175 TNT
2006 XVS650           1975 Can-Am MX 250
2002 KTM 400 EXC   2005 Boulevard C90T
                              1986 BMW K75
                              1985 FJ1100

Firehawk068

Quote from: wildpackets on May 19, 2016, 08:17:54 AM
I am pretty sure I was using the drain plug but I have to admit the owners manual I am working off of has the worst picture imaginable of the drain plug.  The plug is on the right side of the bike (facing right, not down) In the side of the oil pan, below and to the rear of the sight glass.   Can't see anything else that looks like a drain plug.

My main concern is that the oil level in the sight glass doesn't change when the bike is running.  On my other bikes it has always emptied out.

Thanks for your reply


Craig

Wrong plug!

Oil drain plug is on the bottom of the oil pan, pointing directly down at the road. There is a small aluminum lug in front of the drain plug that sticks down, so it might be hard to see.
If you have the factory exhaust on the bike, you can get a socket up in between the #2 and #3 downpipes, and remove the drain plug.
If you have aftermarket exhaust on the bike, you may not be able to get to the plug without dropping the exhaust. (My Kerker exhaust forces me to do this).
Alan H.
Denver, CO
'90 FJ1200

4everFJ

Yep, wrong plug...

You are not the first one to make that mistake  :mocking:
1985 - Yamaha FJ1100 36Y
1978 - Yamaha SR500
1983 - Kawasaki GPZ550 (sold)
1977 - Kawasaki Z400 (sold)

aj52

Hi Graig

The drain plug is underneath engine,between the headers before it goes into collectorbox(if bike still has OEE exhaust setup).
If not OEE exhaust setup,you can loosen the oil cooler down pipe on left side(when you sit on bike).

The level situation can be that case is overfilled

Hope it helps
Hannes
Current:                              
1991 FJ 1200 ABS
1991 FJ 1200

4everFJ

1985 - Yamaha FJ1100 36Y
1978 - Yamaha SR500
1983 - Kawasaki GPZ550 (sold)
1977 - Kawasaki Z400 (sold)

aj52

Graig

Just be careful when you tightnen the drainplug,it strips very easy.
Current:                              
1991 FJ 1200 ABS
1991 FJ 1200

wildpackets

 :good2:  Thanks alot guys. Had me pretty worried.  All is good now, took 3L of oil and the sight glass drains down when running now. 

Excuse #1) The exhaust has at some point has taken a hit from below and bent it just enough that you can't see the plug from either side but if you get your head down under the front with good light...well you get  the idea   :dash2:

Anyway Thanks again
Issue resolved

Craig
Current                           Past
2008 HD FLSTC        1972 Kawasaki H1
1993 FJ1200            1974 Can-Am 175 TNT
2006 XVS650           1975 Can-Am MX 250
2002 KTM 400 EXC   2005 Boulevard C90T
                              1986 BMW K75
                              1985 FJ1100

racerrad8

Quote from: 4everFJ on May 19, 2016, 07:22:40 AM
Maybe wrong installation of the RPM adapter could cause problems?

Nope, the RPM Spin On Oil Filter Adapter can be installed one of two ways; the right way and backwards. If the adapter is installed backwards there is not a seal against the block and the oil filter also will not have anything to seal against.

I know is seems unbelievable that someone would install it backwards with the o-ring facing away from the block, but over the years I have gotten a couple of those emails/photos asking if it is installed properly.

The RPM Spin On Oil Filter Adapter will in no way cause any problems or issues with your FJ, including oil drainage.

I see the solution has been found and the oil cooler circuit galley plug was removed which was the cause of the issue.

Randy - RPM
Randy - RPM

Pat Conlon

Randy, can brake pads be installed backwards?

:dash2:
1) Free Owners Manual download: https://tinyurl.com/fmsz7hk9
2) Don't store your FJ with E10 fuel https://tinyurl.com/3cjrfct5
3) Replace your old stock rubber brake lines.
4) Important items for the '84-87 FJ's:
Safety wire: https://tinyurl.com/99zp8ufh
Fuel line: https://tinyurl.com/bdff9bf3

4everFJ

Quote from: Pat Conlon on May 19, 2016, 03:05:50 PM
Randy, can brake pads be installed backwards?

:dash2:

Yes, but no one has lived to tell.....  :sarcastic:
1985 - Yamaha FJ1100 36Y
1978 - Yamaha SR500
1983 - Kawasaki GPZ550 (sold)
1977 - Kawasaki Z400 (sold)

Bones

Quote from: Pat Conlon on May 19, 2016, 03:05:50 PM
Randy, can brake pads be installed backwards?

:dash2:

Pat, You didn't  :shok:                                                                                                                                         
93 fj1200
79 suzuki gt250x7


Too young to be old but old enough to know better.

Pat Conlon

No, not me, just a story Randy told me....

A guy called RPM complaining that the new EBC HH brake pads were chewing up his rotors.
Randy said, "You are the first to raise this issue. We have dozens of FJ with these pads and there have been no reports of rotor wear. Send me some pictures..."

Sure enough....
1) Free Owners Manual download: https://tinyurl.com/fmsz7hk9
2) Don't store your FJ with E10 fuel https://tinyurl.com/3cjrfct5
3) Replace your old stock rubber brake lines.
4) Important items for the '84-87 FJ's:
Safety wire: https://tinyurl.com/99zp8ufh
Fuel line: https://tinyurl.com/bdff9bf3