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Clutch Master Cylinder rebuild

Started by ih781000, April 07, 2014, 02:40:27 PM

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ih781000

April 07, 2014, 02:40:27 PM
Is there an article or file in here about rebuilding the clutch master cylinder. Mine started leaking fluid down the handle bar this weekend and caused me to ride home 15 miles without the use of the clutch.
91 FJ1200
94 Road King
78 XLH Ironhead Sporty
07 YZ250F
82 XT550J
08 Ohaly Pit Bike 110 4 speed (for my grandson)
08 Lifan 110 mini trail (for my other grandson)

jscgdunn

#1
April 07, 2014, 03:17:11 PM
This might be a good start:

How To Rebuild A Master Cylinder On A Motorcycle Or ATV

Be sure to cover your bike to protect it from dripping brake fluid.


Jeff
92 FJ1200 2008 ZX14 Forks, wheels, 2008 cbr 600 RR swingarm
92 FJ1200 2009 R1 Swinger, Forks, Wheels, 2013 CBR 1000 Shock
90 FJ 1200 (Son # 2), Stock
89 FJ 1200 Built from parts: (Brother bought it) mostly 92 parts inc. motor
84 FJ 1100 (Son #1), 89 forks wheels, blue spots

ih781000

#2
April 30, 2014, 07:52:26 AM
Finally got it rebuilt and is working fine now. Had to buy some long skinny needle nose plyers and grind the ends to a point to get the clip out. I have 3 types of clip plyers but none would fit in to the end of the master to get the clip out.
91 FJ1200
94 Road King
78 XLH Ironhead Sporty
07 YZ250F
82 XT550J
08 Ohaly Pit Bike 110 4 speed (for my grandson)
08 Lifan 110 mini trail (for my other grandson)
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