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Fuel Gauge Problem

Started by Frogger, December 26, 2011, 01:15:27 PM

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Frogger

Hello all and good luck for the new year! The fuel gauge on my 84 is staying on empty until 10 - 15 mins into a ride then it decides to work. I hunted down a genuine replacement, however I will have to mortgage my house to buy it, any thoughts would be appreciated, cheers.

mr blackstock

Hello,
I had no end of problems with my fuel gauge, from the needle being so jittery that you could not discern any fuel level, to in the end showing empty when the tank was half full.  I sourced the prolem to be electrical, from the fuel tank electrical connection near the battery, to some wiring that was rubbing against the frame near the steering head end of the bike.

I used a resistance meter to find wires with a break or earth and managed to mostly solve the problem, now the gauge is much less jittery and more accurate.

Sadly, no matter how much i tried, I cannot get the fuel warning light to work, but I will not replace the fuel sender unit, I have no idea how they got the bloody thing in the tank in the first place!

In short, check the wiring, it worked well for me and might save you alot of money.

cheers, Gareth
Squeaky wheels always get the grease...

Yamaha FJ1100 1985

Frogger

Quote from: mr blackstock on December 26, 2011, 03:57:38 PM
Hello,
I had no end of problems with my fuel gauge, from the needle being so jittery that you could not discern any fuel level, to in the end showing empty when the tank was half full.  I sourced the prolem to be electrical, from the fuel tank electrical connection near the battery, to some wiring that was rubbing against the frame near the steering head end of the bike.

I used a resistance meter to find wires with a break or earth and managed to mostly solve the problem, now the gauge is much less jittery and more accurate.

Sadly, no matter how much i tried, I cannot get the fuel warning light to work, but I will not replace the fuel sender unit, I have no idea how they got the bloody thing in the tank in the first place!

In short, check the wiring, it worked well for me and might save you alot of money.

cheers, Gareth
Thanks Gareth, will do. Jason

fj11.5

if you get stuck i have a fuel gauge i could send you,  but fair chance its the tank sender unit, easy enough to take out , if you have a manual it shows how to test them (popcorn)
unless you ride bikes, I mean really ride bikes, then you just won't get it

84 Fj1100  effie , with mods
( 88 ) Fj 1200  fairly standard , + blue spots
84 Fj1100 absolutely stock standard, now more stock , fitted with Fj12 twin system , no rusted headers for this felicity jayne

Frogger

Quote from: fj11.5 on December 26, 2011, 05:45:35 PM
if you get stuck i have a fuel gauge i could send you,  but fair chance its the tank sender unit, easy enough to take out , if you have a manual it shows how to test them (popcorn)
I'll do some testing and get back to you, thanks for the offer. :good:

Hemi Bob

Hi froggerI have had some problems with my fuel gauge also  and have had a few leads on  a new ones  just to find out the it was not available form that
supplier would you mind sharing the name of the supplier for that new yamaha fuel gauge that you found. I'm shire  they are out there. I recently found and bought a  new fuel tank for my 85 from Germany that had been sitting in a warehouse collecting dust for years.
Thanks
Robert
Robert
1985 FJ1100  Original Owner
1986 FJ1200  X Drag Bike
1981 Suzuki GS 1100ex
1981 Suzuki GS 750ex