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Floppy clutch lever

Started by JohnH, August 26, 2011, 08:14:17 PM

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JohnH

I have had my 86 FJ for a couple of years now and it has been a blast...as well as a tremendous learning experience.  I guess it is time for another lesson.  My wife and I went for a short ride a couple of days ago and I was having serious trouble shifting gears.  I felt like I had to really exert myself to shift up or down.  When I got home after the ride I noticed the clutch lever had zero resistance and the clutch would not disengage...the bike drifted forward even when the lever was squeezed.  I haven't noticed any leaks.  I am going to spend some time looking at it with my brother-in-law tomorrow, but I would appreciate any suggestions or advice that you all can provide. What do you think is wrong and how can it be fixed?

racerman_27410

look for some missing paint below the clutch slave cylinder.... i bet you ill find some bubbled paint there and will need a rebuild kit from Randy to repair the leaking slave cylinder.

its pretty common repair and can be avoided somewhat by regularly changing the fluid.


KOokaloo!

Dan Filetti

Quote from: racerman_27410 on August 26, 2011, 08:19:28 PM
look for some missing paint below the clutch slave cylinder.... i bet you ill find some bubbled paint there and will need a rebuild kit from Randy to repair the leaking slave cylinder.

its pretty common repair and can be avoided somewhat by regularly changing the fluid.


KOokaloo!

What Frank said.

Dan
Live hardy, or go home. 

JohnH

So I looked around for leaks...it seems to be in the line. There is no fluid on the cylinder or plastics or tank, but about a fhirdof the way down the line I can see fluid...nothing above that point though.  I guess I need a new line, woulf it be worth it for braided steel lines?  Should I do the brakr lines too?

rktmanfj

Quote from: JohnH on August 27, 2011, 11:22:51 AM
So I looked around for leaks...it seems to be in the line. There is no fluid on the cylinder or plastics or tank, but about a fhirdof the way down the line I can see fluid...nothing above that point though.  I guess I need a new line, woulf it be worth it for braided steel lines?  Should I do the brakr lines too?

Assuming they are the stock lines, they are (at the very least) old enough to vote...  I would replace all of them, ASAP.

Yes, braided lines are the way to go.

Arnie

+ 1 what rktmanfj said

You'll also find that braided lines will be CHEAPER to buy then OEM rubber lines - as well as being much better.

Arnie

JohnH

Thanks for all the input on this.  I was surprised to find that the braided lines were cheaper than the standard OEM.

Arnie

Quote from: JohnH on August 28, 2011, 12:52:29 PM
Thanks for all the input on this.  I was surprised to find that the braided lines were cheaper than the standard OEM.

Ahhh, the greed of D(st)ealers and distributors never ceases to amaze.

Arnie