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Throttle cable plate connector thing

Started by 86FJNJ, July 05, 2025, 07:32:36 PM

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86FJNJ

Does anyone know if anyone sells these plastic throttle plates or makes a more durable replacement maybe from billet aluminum?

I see a few on eBay but looking for something with more life left in it.

1986 FJ1200 converted to Fuel Pump

FJmonkey

More durable? The first one lasted 30 years...
The glass is not half full, it was engineered with a 2X safety factor.

'86 Ambulance - Bent frame, cracked case, due for an overhaul
'89 Stormy Blue - Suits my Dark Side

86FJNJ

I've been taking my carbs on and off frequently as I play with different jets and replace intake boot gasket etc so the screw threads in the plastic have stripped on one of the screws and the others are weak, I now add zip ties around it to hold it together. Before I spend $45 for a used one on ebay I figured I'd ask if there were any better options out there. Would be slick if somebody made a quick disconnect version that snapped together and apart similar to how electrical connectors connect/disconnect.
1986 FJ1200 converted to Fuel Pump

JohnnyTheCraneGuy

Shit Eric, I never had to remove that plate when pulling the carbs.. I'll see if I can get a 3D model of this guy as well when I go to do the side markers for the 1100..

Will report back soon!
Current
2003 XVS650
1990 FJ1200 Fiona
1986 FJ1200 (Parts Bike)
1984 FJ1100 (1200 Swapped) Asuka
1984 FJ1100

86FJNJ

When I pull the carbs I find it easier to leave the cables connected to the carbs and disconnect them at the plastic piece...getting that return cable in there is a pain. I can easily buy one on eBay there are many just didn't know if anyone made a better mouse trap
1986 FJ1200 converted to Fuel Pump

Warp84

I've had my own issues with the screws stripping on the main body. Good to see it's not just me that's had bad luck with the connector. I may just cook up one in Aluminum since my bud has a shop. Need me to see if he can make 2 instead of just 1?
1984 Fj1100

Warp84

Quote from: Warp84 on September 21, 2025, 06:19:32 PMI've had my own issues with the screws stripping on the main body. Good to see it's not just me that's had bad luck with the connector. I may just cook up one in Aluminum since my bud has a shop. Need me to see if he can make 2 instead of just 1?
I should clarify I mean this as a gift/free and not as hawking of services.
1984 Fj1100

86FJNJ

Thanks for the offer, I actually purchased this from a guy that 3D prints them for the Vmax community. It looks identical to the FJ one but I just haven't had time to put it on yet but pretty sure it will be a direct replacement.

https://ebay.us/m/qfCRGJ
1986 FJ1200 converted to Fuel Pump

Warp84

How has that 3d printed version been holding up since you got it? I considered 3d printing but I was worried about loss of strength from heat soaking from it being just above the engine.
1984 Fj1100

86FJNJ

I haven't used it yet but it feels very strong and the vmax guys have been using them for a while so I think it's prob fine
1986 FJ1200 converted to Fuel Pump