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front fender repair

Started by Tuned forks, May 01, 2019, 07:04:03 PM

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Tuned forks

Recently I removed my forks, as some of you may have seen in my other post.  I discovered one mounting tab was broken on the fender.  It's one of the tabs that also holds the brake hose brackets.  Are these the typical tabs that so many other owners have posted about breaking?

Joe
1990 FJ1200-the reacher
1990 FZR 1000-crotch rocket

FJmonkey

They all seem to fail. Some think the removal of the reflector bracket causes it. I think fork flex, age and over tight on the bolt are more likely the cause(s).
The glass is not half full, it was engineered with a 2X safety factor.

'86 Ambulance - Bent frame, cracked case, due for an overhaul
'89 Stormy Blue - Suits my Dark Side

aviationfred

Yes, those are the tabs that many talk about. There are a few products available that work well for repairs. I have found a good repair.
Regular ABS cement (The black type). I also have some fiber glass batting that I add. I cut a small amount of the fiber glass and cut the fibers into small pieces and separate the fibers. I them mix the fibers into the ABS cement. A quick swipe of ABS cleaner or Acetone on the attaching points then a coating of the ABS cement/fiberglass mixture. Let set for 24 hours. A little sanding with 320 grit to smooth everything.


Fred
I'm not the fastest FJ rider, I am 'half-fast', the fastest slow guy....

Current
2008 VFR800 RC46 Vtec
1996 VFR750 RC36/2
1990 FJ1300 (1297cc) Casper
1990 VFR750 RC36/1 Minnie
1989 FJ1200 Lazarus, the Streetfighter Project
1985 VF500F RC31 Interceptor

Tuned forks

Good points fellas.  At least the mounting tab was not lost.

Joe
1990 FJ1200-the reacher
1990 FZR 1000-crotch rocket

ZOA NOM

I showed you my tabs, Joe. Do NOT try anything except Plastifix. I have some if you want to bring your fender over and repair it. Permanently.

Rick

Current:
2010 Honda VFR1200 DCT (Full Auto!)
1993 FJ/GSXR 1200 (-ABS)
1987 Porsche 911 Carrera (Race)
1988 Porsche Carrera (Street)
Previous:
1993 FJ1200 (FIREBALL)
1993 FJ1200ABS (RIP my collar bone)
1986 FZ750
1984 FJ600
1982 Seca

Tuned forks

Thanks Rick but I have my own secret sauce.

Joe
1990 FJ1200-the reacher
1990 FZR 1000-crotch rocket

ZOA NOM

I'll be there for you when it fails.
Rick

Current:
2010 Honda VFR1200 DCT (Full Auto!)
1993 FJ/GSXR 1200 (-ABS)
1987 Porsche 911 Carrera (Race)
1988 Porsche Carrera (Street)
Previous:
1993 FJ1200 (FIREBALL)
1993 FJ1200ABS (RIP my collar bone)
1986 FZ750
1984 FJ600
1982 Seca


Tuned forks

1990 FJ1200-the reacher
1990 FZR 1000-crotch rocket

ZOA NOM

Love to see a followup. I haven't seen anything that has lasted very long.
Rick

Current:
2010 Honda VFR1200 DCT (Full Auto!)
1993 FJ/GSXR 1200 (-ABS)
1987 Porsche 911 Carrera (Race)
1988 Porsche Carrera (Street)
Previous:
1993 FJ1200 (FIREBALL)
1993 FJ1200ABS (RIP my collar bone)
1986 FZ750
1984 FJ600
1982 Seca