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GSF1200 Wheel Install - 1990 FJ1200

Started by ANGRYJOE, April 24, 2015, 09:59:56 PM

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Pat Conlon

On the caliper bracket, the attachment point for the stay arm would be facing to the rear and the bleed port on the caliper would be upside down....kinda hard to get the air out...
1) Free Owners Manual download: https://tinyurl.com/fmsz7hk9
2) Don't store your FJ with E10 fuel https://tinyurl.com/3cjrfct5
3) Replace your old stock rubber brake lines.
4) Important items for the '84-87 FJ's:
Safety wire: https://tinyurl.com/99zp8ufh
Fuel line: https://tinyurl.com/bdff9bf3

Bones

Yeah mate they have to be under slung, look at the photo below, if you rotated the caliper clockwise so it sat on top of the swingarm, the mounting for the torque arm will be facing backwards with nowhere to mount it. Their designed to hang underneath.

93 fj1200
79 suzuki gt250x7


Too young to be old but old enough to know better.

Urban_Legend

Quote from: Bones on April 26, 2015, 01:25:42 AM
Yeah mate they have to be under slung, look at the photo below, if you rotated the caliper clockwise so it sat on top of the swingarm, the mounting for the torque arm will be facing backwards with nowhere to mount it. Their designed to hang underneath.



Thanks for the clarification.  I did.say it was a noob question. Have been watching this thread with keen interest as I think I may know where to get some bandit parts from.
Mark
My Baby (Sparkles)
84 FJ1100/1200 motor
92 FJ 1200 - Project bike. Finished and sold.
84 FJ1100 - Project bike.

FJmonkey

Quote from: ANGRYJOE on April 25, 2015, 07:55:54 PM
Did you run the hole all the way thru the swing arm. I could have the fabrication guys at work bend me up a bracket pretty easy but making sure I get the holes even top to bottom....that would require me pulling the awing arm and taking it to work and use the drill press.

I drilled into the bottom wall only, then installed Rivet nuts. And to do this the swing arm was removed.

http://www.mcmaster.com/#standard-rivet-nuts/=wx0fq1
The glass is not half full, it was engineered with a 2X safety factor.

'86 Ambulance - Bent frame, cracked case, due for an overhaul
'89 Stormy Blue - Suits my Dark Side

hawkaholic37

I am sure that this question has already been asked and answered a hundred times, but...any idea what years of GSXR and GSF will work for this swap? There is a much newer GSF in my area that is getting parted out, l believe a 2009, and l was wondering if it would work.
2004 Suzuki SV650S    Current
1999 Honda EX400    Past
1971 Suzuki TS250    Past
1982 Honda XR250R    Past
1985 Honda VF700S Sabre    Past
1981 Honda CM400    Past
1986 Honda Spree (Weehawwww!!!)    Past
1978 Suzuki PE175    Past

hawkaholic37

Also, does anyone know if a Hayabusa or TL1000/SV1000 wheel will work?
2004 Suzuki SV650S    Current
1999 Honda EX400    Past
1971 Suzuki TS250    Past
1982 Honda XR250R    Past
1985 Honda VF700S Sabre    Past
1981 Honda CM400    Past
1986 Honda Spree (Weehawwww!!!)    Past
1978 Suzuki PE175    Past

Country Joe

Quote from: hawkaholic37 on June 29, 2015, 02:51:25 AM
Also, does anyone know if a Hayabusa or TL1000/SV1000 wheel will work?

I looked into using a Hayabusa wheel last year. The main problem is that they use a 28mm diameter, hollow axle. You would need to use a different swing arm than the FJ. I don't think the axle adjusters would have much strength left if you bored them out to 28 mm. Then, the wheel is also 6" wide, I'm pretty sure it wouldn't fit in the FJ swing arm. The only way I see it working is to swap the swing arm and wheel together.
Joe
1993 FJ 1200

hawkaholic37

Gotcha, that makes sense.

What year(s) GSXR will drop right in? Also, is it only the 1100? Does the 750 use a different wheel?

Scott
2004 Suzuki SV650S    Current
1999 Honda EX400    Past
1971 Suzuki TS250    Past
1982 Honda XR250R    Past
1985 Honda VF700S Sabre    Past
1981 Honda CM400    Past
1986 Honda Spree (Weehawwww!!!)    Past
1978 Suzuki PE175    Past

ZOA NOM

This is the Ebay heading for the rear wheel I used. Pretty painless install. No machining, just a few spacers.

Suzuki 1991 1992 GSXR1100 GSXR750 Rear Wheel Rim 17" x 5.50"


edit: Here's one for $59 on Ebay right now.  http://www.ebay.com/itm/SUZUKI-GSX750-GSX-750-1992-92-REAR-STRAIGHT-WHEEL-17X5-50-82-/251941775457?hash=item3aa8e66861&vxp=mtr
Rick

Current:
2010 Honda VFR1200 DCT (Full Auto!)
1993 FJ/GSXR 1200 (-ABS)
1987 Porsche 911 Carrera (Race)
1988 Porsche Carrera (Street)
Previous:
1993 FJ1200 (FIREBALL)
1993 FJ1200ABS (RIP my collar bone)
1986 FZ750
1984 FJ600
1982 Seca

giantkiller

I needed straight spokes to better match. The 2008 gsxr1000 wheel. Ended up with 600 rims both times I bought "750" rims. As ARnie pointed out. The 600 has 5 bolt pattern. I've only been able to find 42 tooth for the 600. Would have to be custom made for 38. If anyone knows of source of economical 38t for 600 5 bolt sprockets. Would appreciate it.
86 fj1350r
86 fj1380t turbo drag toy (soon)
87 fj1200 865 miles crashed for parts
89 fj1200 touring 2up
87 fzr1000 crashed
87 fzr750r Human Race teams world endurance champion
93 fzr600 Vance n hines ltd for sale
Custom chopper I built
Mini chopper I built for my daughter just like the big 1

fj johnnie

 PBI sprockets in Oregon will make a custom sprocket for you, and their prices are reasonable. I bought one from them. It is a good steel sprocket.

giantkiller

Awesome thank you. I'll check them out. 18 42 is way too low. Especially on the 1350.
86 fj1350r
86 fj1380t turbo drag toy (soon)
87 fj1200 865 miles crashed for parts
89 fj1200 touring 2up
87 fzr1000 crashed
87 fzr750r Human Race teams world endurance champion
93 fzr600 Vance n hines ltd for sale
Custom chopper I built
Mini chopper I built for my daughter just like the big 1