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General Category => Maintenance => Topic started by: bigbore2 on April 22, 2013, 03:22:38 PM

Title: install new ignition
Post by: bigbore2 on April 22, 2013, 03:22:38 PM
Just got a new ignition switch from Randy.  My stock one sometimes would not let the key go in.  I sprayed a little TRi-Lube in there but did not seem to help.  Something I don't need out in the middle of nowhere or out in the middle of somewhere. Got the tubular keyset as it was only a few dollars more.
  Can I install this without taking off my fairing?  84-1100 Haven't gone out to look at things yet.
Title: Re: install new ignition
Post by: flips on April 22, 2013, 03:39:06 PM
Hi Bigbore.
You can take the tripletree top plate or "crown" (12)off to change the ignition switch.Remove the handle bars,loosen the fork clamp bolts(13) on the top plate & remove the large nut(7) on the tripletree stem.Might be easier with the petrol tank off.No need to remove the faring.
(http://www.boats.net/images/diagrams/yamaha/MCY/1985/FJ1100L_LC_N_NC/IMAGES/STEERING.png)
Hope this helps  :drinks:

Jeff P
Title: Re: install new ignition
Post by: Pat Conlon on April 22, 2013, 04:04:51 PM
Yep, just as Jeff said.... I had to take my tank off to get to the connector plug.
Randy's units are plug and play.
Title: Re: install new ignition
Post by: bigbore2 on April 22, 2013, 05:13:05 PM
Thanx for the quick replies, except I have tried to remove the handlebars/top forkclamp before and could not get the handlebars off.  After removing the handlebar clamp setbolt, I even used a screwdriver to put pressure in the slit to spread it a little more and still could not get the bars out.  Is there something I am overlooking here.
Title: Re: install new ignition
Post by: big r on April 22, 2013, 05:23:16 PM
There is a little black plug on the triple clamp. Under that plug is an allen head screw that you have to remove to get the bars off. I believe that it is about a 4 or 6 mil. wrench. Big R
Title: Re: install new ignition
Post by: fj11.5 on April 22, 2013, 05:25:06 PM
Hmmmm sounds complicated, when I fitted the same ignition, I joined a few  long extension bars together and undone the two bolts from undereath, "1/4" ratchet set, 10mm socket I think :scratch_one-s_head:
Title: Re: install new ignition
Post by: Tiger on April 22, 2013, 05:47:17 PM
Quote from: fj11.5 on April 22, 2013, 05:25:06 PM
Hmmmm sounds complicated, when I fitted the same ignition, I joined a few  long extension bars together and undone the two bolts from undereath, "1/4" ratchet set, 10mm socket I think :scratch_one-s_head:

Huh, that's easy for you guys in Aus'...everythings upside down and easier to get to, down under  :rofl2: :rofl: :lol:... :biggrin:
Title: Re: install new ignition
Post by: big r on April 22, 2013, 05:54:28 PM
Hey, Tiger that's a good one. Maybe a bit of a cheap shot but still a good one :lol: :lol: :lol: :rofl2: :rofl2:
Title: Re: install new ignition
Post by: fj11.5 on April 22, 2013, 07:05:51 PM
Too bloody true mate, makes things much easier , :biggrin:
Title: Re: install new ignition
Post by: bigbore2 on April 25, 2013, 12:15:42 AM
I went with the extensions approach- needed to use a swivel between the 10mm and extension to get the angle right with the socket.  Was easy, plug and play.  Thanx fj11.5 for that.  big r, i found that little black plug for the triple clamp but looking at the exploded pic posted, it is not shown there either. No wonder I had a problem before. I will need to get that off someday and is good to know how to now. thanx again- owe you all a beer
Title: Re: install new ignition
Post by: fj11.5 on April 25, 2013, 12:28:43 AM
No worries mate, easier than taking half the front end off  :good2:,, oh,  and ill have a mountain dew  :drinks: