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General Category => FJ Project Writeups => Topic started by: craigslist1340 on February 23, 2013, 03:29:27 PM

Title: YZF 600 frontend on my 85
Post by: craigslist1340 on February 23, 2013, 03:29:27 PM
I started my from end swap to a YZF600 fork/wheel setup.
Here's the beginning.
(http://im1.shutterfly.com/media/47a3dc02b3127ccef23bfe5e240600000030O0wAbs2zdm0ctmbUHt58D/cC/f%3D0/ls%3D00536943763720130223210909426.JPG)
Hers is the original triple tree
(http://im1.shutterfly.com/media/47a3dc02b3127ccef23b01d5646a00000030O0wAbs2zdm0ctmbUHt58D/cC/f%3D0/ls%3D00536943763720130223210921690.JPG)
Old forks off.
(http://im1.shutterfly.com/media/47a3dc02b3127ccef23ae034851f00000030O0wAbs2zdm0ctmbUHt58D/cC/f%3D0/ls%3D00536943763720130223210919101.JPG)
New triple getting powder coated
(http://im1.shutterfly.com/media/47a3dc02b3127ccef23b776fe5db00000030O0wAbs2zdm0ctmbUHt58D/cC/f%3D0/ls%3D00536943763720130223210923681.JPG)
New triple on
(http://fjowners.com/gallery/4/1486_23_02_13_3_53_43.jpeg)
New forks waiting
(http://fjowners.com/gallery/4/1486_23_02_13_3_45_49.jpeg)
New wheel and rubber
(http://fjowners.com/gallery/4/1486_23_02_13_3_51_09.jpeg)
Front wheel on.
(http://fjowners.com/gallery/4/1486_23_02_13_3_55_53.jpeg)

Faring need some work from previous owner laying it down. Just didn't want to fix it till I took the front end apart.
Then I had to paint the support. Then I had to powder coat the handlebars. Then the horn looked like it needed paint.
(http://fjowners.com/gallery/4/1486_23_02_13_4_00_23.jpeg)
In my garage with a propane heater.
John
Title: Re: YZF 600 frontend on my 85
Post by: FJmonkey on February 23, 2013, 03:36:32 PM
My eyes must be getting bad, I need magnification to see them photos. On the good side, they are now smaller than my ..... Er.. never mind....
Title: Re: YZF 600 frontend on my 85
Post by: craigslist1340 on February 23, 2013, 03:43:29 PM
Quote from: FJmonkey on February 23, 2013, 03:36:32 PM
My eyes must be getting bad, I need magnification to see them photos. On the good side, they are now smaller than my ..... Er.. never mind....
Sorry, still getting used to posting photos.
John
Title: Re: YZF 600 frontend on my 85
Post by: keand3 on February 23, 2013, 03:54:12 PM
Nice pics. Keep'em comin :good2:
Title: Re: YZF 600 frontend on my 85
Post by: movenon on February 23, 2013, 03:59:41 PM
Nice !! More, more, more........ What year YZf ?
Title: Re: YZF 600 frontend on my 85
Post by: craigslist1340 on February 23, 2013, 04:10:55 PM
Quote from: movenon on February 23, 2013, 03:59:41 PM
Nice !! More, more, more........ What year YZf ?
[/quote

I used 98 forks, 1.0 kgs springs, Race Tec valves.
Title: Re: YZF 600 frontend on my 85
Post by: craigslist1340 on February 25, 2013, 09:09:44 PM
Here are the calipers
(http://fjowners.com/gallery/4/1486_25_02_13_9_08_38.jpeg)

Here is a front view with powder coated handle bars. I use the Eastwood powder coat kit.
(http://fjowners.com/gallery/4/1486_25_02_13_9_11_26.jpeg)
(http://fjowners.com/gallery/4/1486_23_02_13_3_53_43.jpeg)
Title: Re: YZF 600 frontend on my 85
Post by: craigslist1340 on February 27, 2013, 05:08:41 PM
New windshield arrived from Canada.
(http://fjowners.com/gallery/4/1486_27_02_13_5_06_15.jpeg)

Clutch line arrived also.
(http://fjowners.com/gallery/4/1486_27_02_13_5_07_14.jpeg)

Got the fender in primer
(http://fjowners.com/gallery/4/1486_27_02_13_5_06_50.jpeg)
Title: Re: YZF 600 frontend on my 85
Post by: yamaha fj rider on February 28, 2013, 09:17:56 AM
Great posts keep them coming, more details if you can please? Thanks  :good2:

Kurt
Title: Re: YZF 600 frontend on my 85
Post by: craigslist1340 on February 28, 2013, 02:19:21 PM
Sorry, I'll try to describe more in detail each photo as I go along.
Credit goes to Jon Cain in help picking out the parts. There are posts in the files section,
I think, on the items needed.
Title: Re: YZF 600 frontend on my 85
Post by: craigslist1340 on March 02, 2013, 01:18:48 PM
Fairing, scoops and fender painted today. SEM primer, Dupont Chromabase paint, Dupont clear.

The red I used was 2010 Volkswagen Vermelho Flash, code LG3E, color matched to the front fender

by my local paint store.
(http://fjowners.com/gallery/4/1486_02_03_13_12_59_44.jpeg)

Front fender

(http://fjowners.com/gallery/4/1486_02_03_13_1_00_59.jpeg)

Scoops

(http://fjowners.com/gallery/4/1486_02_03_13_1_01_24.jpeg)
Title: Re: YZF 600 frontend on my 85
Post by: mo12 on March 04, 2013, 01:08:09 PM
I fitted a yzf600 (thundercat) front end to my 3cv & didn't change the triple trees.The forks fit straight into the standard triple trees.
Title: Re: YZF 600 frontend on my 85
Post by: craigslist1340 on March 06, 2013, 11:13:35 AM
Hello, the forks with fit in the triples because they are both 41mm forks. The problem is a stock yzf600 (98-0 something) front wheel and spacers are too wide for the fj triples by about 20mm. An 87-88 FZR1000 triple fits perfectly and the YZF600 front wheel and spacer fits in with no manufacturing of spacers. The stock stuff bolts right up.
John
Title: Re: YZF 600 frontend on my 85
Post by: craigslist1340 on March 06, 2013, 09:09:08 PM
Sanded and buffed the front fender and put it on tonight.
YZF600 front wheel, brakes, and fender. Galfer braided lines.
(http://fjowners.com/gallery/4/1486_06_03_13_9_06_25.jpeg)
Title: Re: YZF 600 frontend on my 85
Post by: FJmonkey on March 06, 2013, 09:10:54 PM
That looks Sooooo Gooooood.....
Title: Re: YZF 600 frontend on my 85
Post by: JCainFJ on March 06, 2013, 09:43:10 PM
You are going to like the way your FJ works with this mod! Are you going to up-grade the shock too? The YZF rear wheel will fit too!
Title: Re: YZF 600 frontend on my 85
Post by: craigslist1340 on March 07, 2013, 05:53:39 PM
I did the GSXR rear wheel swap with a Michelin 180 tire.It was nice and easy. I bought a Honda shock
thinking I might try it will waiting to see the RPM shock. Haven't decided.
(http://fjowners.com/gallery/3/1486_10_08_12_8_06_55.jpeg)
Title: Re: YZF 600 frontend on my 85
Post by: BrekD on March 15, 2013, 04:21:54 PM
Quote from: craigslist1340 on March 06, 2013, 09:09:08 PM
Sanded and buffed the front fender and put it on tonight.
YZF600 front wheel, brakes, and fender. Galfer braided lines.
(http://fjowners.com/gallery/4/1486_06_03_13_9_06_25.jpeg)

Looking great.

What grit sandpaper did you use? Did you repaint the fender or simply sand and buff?

Title: Re: YZF 600 frontend on my 85
Post by: craigslist1340 on March 15, 2013, 08:30:40 PM
I painted it with Dupont chromabase and clear. Sanded with 1200, then 2000, followed by buffing with 3m Finesse.

[/quote]
Title: Re: YZF 600 frontend on my 85
Post by: fj johnnie on May 21, 2013, 03:43:00 PM
 Stupid question maybe but, by 98-0? yzf 600r you mean R6. Or are they two diff. bikes. At one time they made an R6 and a 600 sport touring thing no? I am looking into the same swap and wanna be sure before I pull zee trigger.
Title: Re: YZF 600 frontend on my 85
Post by: rktmanfj on May 21, 2013, 05:19:32 PM
Quote from: fj johnnie on May 21, 2013, 03:43:00 PM
Stupid question maybe but, by 98-0? yzf 600r you mean R6. Or are they two diff. bikes. At one time they made an R6 and a 600 sport touring thing no? I am looking into the same swap and wanna be sure before I pull zee trigger.

No, he meant YZF600r.  The R6 is different... with shorter 43mm forks.

Title: Re: YZF 600 frontend on my 85
Post by: fj johnnie on May 21, 2013, 06:30:10 PM
Thank you .