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General Category => Maintenance => Topic started by: F15rocket2 on July 05, 2012, 12:22:12 PM

Title: Engine cuts out when I go down to 1st gear
Post by: F15rocket2 on July 05, 2012, 12:22:12 PM
In my wisdom of taking my bike apart to sell off parts :hang1:, then to realize the gear shift bolt could be fixed by Eric, I had already taken the fairing off and all the covers. When I reconnected everything and Eric got my clutch slave cylinder rebuilt, When I put it in first gear, the bike shuts off.
Did I possibly reconnect something that was disconnected on purpose? Any help with which direction to go on this would be greatly appreciated.
Title: Re: Engine cuts out when I go down to 1st gear
Post by: Sanders46 on July 05, 2012, 12:29:52 PM
Sounds like the safety switch down by the side stand.
Title: Re: Engine cuts out when I go down to 1st gear
Post by: F15rocket2 on July 05, 2012, 01:10:23 PM
thats been deleted by one of the previous owners, do you know what the wire colors are and where that goes to so I can trace it?
Title: Re: Engine cuts out when I go down to 1st gear
Post by: SlowOldGuy on July 05, 2012, 03:24:04 PM
You need to find those 2 leads and connect them together.  Otherwise it will die every time you put it in gear.

Also check that the clutch switch is working.

DavidR.
Title: Re: Engine cuts out when I go down to 1st gear
Post by: F15rocket2 on July 05, 2012, 03:45:52 PM
would I know that the clutch switch is working by the clicking when I pull the clutch lever?
Title: Re: Engine cuts out when I go down to 1st gear
Post by: tmkaos on July 05, 2012, 03:57:07 PM
Clutch switch is working when it lets you start the bike in 1st gear with the lever pulled in.. If it stil doesn't start then you know it doesn't.
Title: Re: Engine cuts out when I go down to 1st gear
Post by: F15rocket2 on July 05, 2012, 05:02:04 PM
It doesn't start in first with the clutch lever pulled in, is this an easy fix, or a head banger?
Title: Re: Engine cuts out when I go down to 1st gear
Post by: SlowOldGuy on July 05, 2012, 05:34:57 PM
Is the kickstand up or down.  If it's down, and it doesn't crank, then that's your original problem (sidestand switch).  If it cranks with the sidestand in the up position, then the clutch switch is okay.

DavidR.
Title: Re: Engine cuts out when I go down to 1st gear
Post by: tmkaos on July 05, 2012, 05:39:15 PM
+1 what he said.  :good2:
Title: Re: Engine cuts out when I go down to 1st gear
Post by: Sanders46 on July 05, 2012, 07:21:12 PM
The side stand switch connects behind the left sidecover. The connector has a blue wire with a yellow tracer, and a black wire. The two wires need to be connected to eachother for the bike to run.
Title: Re: Engine cuts out when I go down to 1st gear
Post by: RichBaker on July 05, 2012, 09:38:23 PM
Could be the neutral switch causing the problem.....
Title: Re: Engine cuts out when I go down to 1st gear
Post by: F15rocket2 on July 06, 2012, 08:24:07 AM
 :dash1: Now I't not getting the clicking noise when I turn the key. WHYYYYYY!!!!!
Title: Re: Engine cuts out when I go down to 1st gear
Post by: fj11.5 on July 06, 2012, 08:31:18 AM
maybe the starter cut out relay behind the fairing has come unplugged , mine was doing  strange things when the connector to that relay unit was partly unpluged, as it runs a few items   (popcorn)
Title: Re: Engine cuts out when I go down to 1st gear
Post by: F15rocket2 on July 06, 2012, 08:58:13 AM
That's the same deal with mine. I can get it to start 60% of the time. This morning, no matter what I did, I couldn't get it.
I might just kick it, sometimes that works :-)
Title: Re: Engine cuts out when I go down to 1st gear
Post by: F15rocket2 on July 07, 2012, 10:57:31 AM
Got it, it was the kickstand switch. Thanks guys.
Title: Re: Engine cuts out when I go down to 1st gear
Post by: Yamifj1200 on July 07, 2012, 03:52:23 PM
Quote from: F15rocket2 on July 07, 2012, 10:57:31 AM
Got it, it was the kickstand switch. Thanks guys.


Good for you Dave, feels good to figure things out doesnt it??

Eric M
Title: Re: Engine cuts out when I go down to 1st gear
Post by: F15rocket2 on July 07, 2012, 04:29:48 PM
Yes it does, I will be back on 2 wheels Monday as long as the weather cooperates.