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General Category => General Discussion => What did you do to your FJ today? => Topic started by: Waiex191 on October 08, 2023, 10:21:59 AM

Title: Fender tab repair
Post by: Waiex191 on October 08, 2023, 10:21:59 AM
My fender mounting tabs are gone. So here is my entry for a repair method.  Something different from the usual plastifix.  I guess I'm a sheetmetal guy at heart. 
Title: Re: Fender tab repair
Post by: Waiex191 on October 08, 2023, 01:14:12 PM
Here is the other side. Material is 0.016 aluminum, and the tab is 0.125".
Title: Re: Fender tab repair
Post by: T Legg on October 08, 2023, 03:54:40 PM
That looks pretty durable.
  I just fixed the same tabs on my fender two days ago. I was going to use plastifix but both tabs snapped off so cleanly  I decided to try gluing them. I lightly coated both haves of the break with abs glue and just held it in place for three minutes. I didn't think it would be very strong but surprisingly it feels very strong. I can bend the fender back and forth holding the tabs.  I still have to plastifix a tab on the other fender half that is missing but I have molds I made from a good fender.
Title: Re: Fender tab repair
Post by: Waiex191 on October 10, 2023, 07:20:22 AM
Nice fix and cool molds Travis.

Working the other side:
Title: Re: Fender tab repair
Post by: Waiex191 on October 10, 2023, 10:17:00 PM
Front half fender tabs:
Title: Re: Fender tab repair
Post by: gdfj12 on October 11, 2023, 08:20:02 AM
So, going for that porcupine look,  eh?  :biggrin:
Title: Re: Fender tab repair
Post by: Waiex191 on October 11, 2023, 08:46:31 AM
Quote from: gdfj12 on October 11, 2023, 08:20:02 AM
So, going for that porcupine look,  eh?  :biggrin:
I could!  Some of my buddies are trying to convince me to leave the rivets unpainted and go for the steampunk/ Judas Priest look.  I'm not sure yet. Those are clecoes of course, temporary fasteners we use in aircraft sheetmetal work.  
Title: Re: Fender tab repair
Post by: gdfj12 on October 11, 2023, 05:42:59 PM
Interesting, I hadn't seen those items before. It looks like the fender should be more durable now. :good:
Title: Re: Fender tab repair
Post by: Waiex191 on October 11, 2023, 06:50:35 PM
Edit: aircraft sheetmetal work, not look. Stupid autocorrect!
Title: Re: Fender tab repair
Post by: Waiex191 on October 12, 2023, 10:00:21 PM
Pics are the front tabs riveted on, and a tool I'm making to transfer holes. Basically drilled a hole in an M6 screw.  I'll thread that in, place the fenders, and use my right angle drill to drill through the tabs. 
Title: Re: Fender tab repair
Post by: Waiex191 on October 14, 2023, 12:20:55 AM
Here is my drill bushing tool I made screwed into the mount, and the fenders mounted up after transferring and upsizing the hole.