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General Category => Modifications => Topic started by: great white on June 04, 2017, 04:54:24 PM

Title: Kerker slip-ons: Refurbishing
Post by: great white on June 04, 2017, 04:54:24 PM
I picked up a set of Kerker slip-ons a while back for use on my 89:

(http://i1174.photobucket.com/albums/r618/justonepict/F8D0AA77-85C5-4BEC-B581-691723ED41D4_zpsdzsyvqji.jpg)

Supposedly came off an 89. When they showed up, sure enough, the can's had the 89-90 Kerker emissions and 80 DBA  sticker on them.

Today I started to refurbish them for eventual use on my bike.

First was to get the Kerker plate off the cans. Simple enough, they're only held on by a couple aluminum pop rivets. 1/8 inch drill and they're off.

Then, separate the cans from the pipes, someone had a car muffler clamp on one of them:

(http://i1174.photobucket.com/albums/r618/justonepict/61F68145-4058-428D-A931-DC709B1319F8_zpschdo4yom.jpg)

Thankfully, it hadn't crushed the aluminum like they do on a steel pipe:

(http://i1174.photobucket.com/albums/r618/justonepict/6B0ED185-9238-4B0B-B011-49C71BE01813_zps8cvrdnxp.jpg)

The other one had a T-clamp on it and this one will get one also when it goes back together.

Then out with the end cap/baffle screws:

(http://i1174.photobucket.com/albums/r618/justonepict/B8DFA508-69C3-4CF5-AD30-EB05AE4ADB00_zpsa2llm7r8.jpg)

and out comes the baffle:

(http://i1174.photobucket.com/albums/r618/justonepict/5801C02C-F542-437E-819F-8B18EA6E897F_zpshfs3wmmh.jpg)

That's not unrolled, that's burned out.I'll have to re-wrap it with new when I put the can back together. The Kerkers are essentially "glass packs". Straight through when you look down them. Just a perforated pipe and a fiberglass mat. Well, this was more like a straight pipe as most of the holes were closed up with carbon. That's something else I will have to pick and afternoon and do: poking all the holes open again with a pick.

A couple minutes on the buffing wheel with some rouge:

(http://i1174.photobucket.com/albums/r618/justonepict/3F92A6D0-F5EE-43CA-A127-8D0D367440FD_zpsncvlcveh.jpg)

Looks like they will clean up nicely. A little more work on the can and end cap:

(http://i1174.photobucket.com/albums/r618/justonepict/949D819F-7D46-49FF-AFD3-02CBC8C98BC4_zpsa7bja154.jpg)

That's where I left it for today. Looks like it won't take a lot of work to get them back into fighting shape. The pipe part of the slip-ons I'm not worried about. Just a little clean up and a shot with some high heat satin black and they're good to go.

I'll post more as I get it done.  


Title: Re: Kerker slip-ons: Refurbishing
Post by: big r on June 04, 2017, 07:29:44 PM
Looking pretty good :good2:
Title: Re: Kerker slip-ons: Refurbishing
Post by: FJmonkey on June 04, 2017, 07:40:50 PM
Whats with the sheet? Is your garage that bad?


(http://i1174.photobucket.com/albums/r618/justonepict/F8D0AA77-85C5-4BEC-B581-691723ED41D4_zpsdzsyvqji.jpg)
Title: Re: Kerker slip-ons: Refurbishing
Post by: great white on June 04, 2017, 09:19:02 PM
Quote from: FJmonkey on June 04, 2017, 07:40:50 PM
Whats with the sheet? Is your garage that bad?


Seriously? Dude, what the heck? You must be really bored or something.

:wacko3:

It's from the eBay ad that I bought it from....
Title: Re: Kerker slip-ons: Refurbishing
Post by: FJmonkey on June 04, 2017, 10:46:27 PM
I missed the WCR, I am climbing the walls and having fits of all sorts.
Title: Re: Kerker slip-ons: Refurbishing
Post by: CutterBill on June 05, 2017, 12:02:56 AM
Mark, I'm leaving for Ouray in the morning. Ride up and join me...
Bill
Title: Re: Kerker slip-ons: Refurbishing
Post by: ribbert on June 05, 2017, 06:14:39 AM
Quote from: great white on June 04, 2017, 04:54:24 PM

(http://i1174.photobucket.com/albums/r618/justonepict/3F92A6D0-F5EE-43CA-A127-8D0D367440FD_zpsncvlcveh.jpg)


Was that done on a stitched wheel?

Noel
Title: Re: Kerker slip-ons: Refurbishing
Post by: Charlie-brm on June 05, 2017, 11:38:47 AM
Quote from: FJmonkey on June 04, 2017, 10:46:27 PM
I missed the WCR, I am climbing the walls and having fits of all sorts.

I was going to say that it's probably hiding a big window that would show you how beautiful Nova Scotia is and distract you from the exhaust story.
Title: Re: Kerker slip-ons: Refurbishing
Post by: great white on June 05, 2017, 12:35:20 PM
Quote from: ribbert on June 05, 2017, 06:14:39 AM
Quote from: great white on June 04, 2017, 04:54:24 PM

(http://i1174.photobucket.com/albums/r618/justonepict/3F92A6D0-F5EE-43CA-A127-8D0D367440FD_zpsncvlcveh.jpg)


Was that done on a stitched wheel?

Noel

Yup, although its pretty beat up. Just wanted to clean it up enough to see what i had to work with...
Title: Re: Kerker slip-ons: Refurbishing
Post by: aviationfred on June 05, 2017, 01:05:42 PM
Quote from: CutterBill on June 05, 2017, 12:02:56 AM
Mark, I'm leaving for Ouray in the morning. Ride up and join me...
Bill


I am pretty sure we can find a place for you to sleep.



Fred
Title: Re: Kerker slip-ons: Refurbishing
Post by: FJmonkey on June 05, 2017, 08:34:52 PM
Still working 14 to 16 hr days to get a few projects done before our Italian partners arrive in a few weeks. I will pay close attention the the rally posts.