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General Category => Modifications => Topic started by: FJmonkey on July 11, 2016, 02:01:55 PM

Title: 14MM clutch master and 2 clutch springs
Post by: FJmonkey on July 11, 2016, 02:01:55 PM
My new clutch started slipping after about 15K miles under a hard load (4th gear and rolling on the throttle to pass). WTF??  :mad: So after mentioning this to Randy he said the clutch wears and just add a second spring. I took the second spring off my '89 because it was a real workout with the stock master. I had a 14MM master that came from another member here. I thought it was George but he denies the 14MM gift. Maybe the real donor can step up and take credit. And maybe identify the bike/year it came from so I can find a switch for it. I installed a second spring and then the 14MM master. Since I only opened up the banjo bolt at the master I decided to test the self bleed of the master. Once connected I topped off the DOT5 and started to cycle the lever. bubbles came up, and came up and then stopped. I could feel some resistance at the lever and now a short fountain shoots up with each lever pull. Damn, it worked. Put the cap on and geared up for a test ride. The clutch and master worked very well. I found Kookaloo many times testing the stump-pulling power of the FJ engine and really enjoyed my ride yesterday. The 14MM master makes the 2 clutch springs feel like the stock master with one spring. Very easy on the grip while allowing the clutch to deliver full grunt to the rear wheel. So I can say first hand that 2 clutch springs with a 14MM master are a good fit for the FJ and the master will self bleed.  :good2:
Title: Re: 14MM clutch master and 2 clutch springs
Post by: simi_ed on July 11, 2016, 03:19:24 PM
Maybe a kawi 14mm master?
Title: Re: 14MM clutch master and 2 clutch springs
Post by: fj johnnie on July 11, 2016, 03:58:59 PM
 I have a VFR 750 - 800 14mm master with one spring and it feels as though it needs to be bled. But it doesn't. That's how easy it pulls. So thanks Mark. I will do the same. Mine slips a little too.
Title: Re: 14MM clutch master and 2 clutch springs
Post by: Mark Olson on July 11, 2016, 07:13:09 PM
Hey Monkey , do you have the extra full size fiber installed as well?
Title: Re: 14MM clutch master and 2 clutch springs
Post by: FJmonkey on July 11, 2016, 07:26:57 PM
Quote from: Mark Olson on July 11, 2016, 07:13:09 PM
Hey Monkey , do you have the extra full size fiber installed as well?
Yes I do.
Title: Re: 14MM clutch master and 2 clutch springs
Post by: JPaganel on July 12, 2016, 11:38:02 AM
That's why I like FJR masters - easy to remember where they came from.
Title: Re: 14MM clutch master and 2 clutch springs
Post by: Dads_FJ on July 12, 2016, 11:53:55 AM
I believe the YZF750 Clutch master I use is 14mm.  Does your's look like this?

http://www.ebay.com/itm/1993-1998-Yamaha-YZF-750-clutch-Master-Clinder-Slave-line-4FM-W2645-00-00-/152154901005?hash=item236d238a0d:g:y0sAAOSwepZXTHWs&vxp=mtr (http://www.ebay.com/itm/1993-1998-Yamaha-YZF-750-clutch-Master-Clinder-Slave-line-4FM-W2645-00-00-/152154901005?hash=item236d238a0d:g:y0sAAOSwepZXTHWs&vxp=mtr)

Title: Re: 14MM clutch master and 2 clutch springs
Post by: FJmonkey on July 12, 2016, 03:06:41 PM
Thanks John, my master is not radial. I looked up the FJR just for grins and I think it is a match. The switch on the bottom also looks like it will fit where mine is missing. Thanks for the good ideas.
Title: Re: 14MM clutch master and 2 clutch springs
Post by: JPaganel on July 12, 2016, 03:46:30 PM
Quote from: FJmonkey on July 12, 2016, 03:06:41 PM
Thanks John, my master is not radial. I looked up the FJR just for grins and I think it is a match. The switch on the bottom also looks like it will fit where mine is missing. Thanks for the good ideas.

FJ and FJR switches have different plugs. FJ is 2 terminal and FJR is 3 terminal.

See here for more detail: http://www.fjowners.com/index.php?topic=15738.15 (http://www.fjowners.com/index.php?topic=15738.15)
Title: Re: 14MM clutch master and 2 clutch springs
Post by: FJmonkey on July 12, 2016, 04:11:37 PM
The FJR switch is likely DPDT (Double Pole, Double Throw). One common, one normally open and the third normally closed. I will just test the FJ switch to see if it needs NO or NC. Anyone have an FJR switch that they can measure the size or at least take a close up photo with a scale or tape measure? And I don't need to mess with the switch as the '89 does not use a 2 pin connector, it has two slip-on connectors. I saw Frank's (Flynt) post on this mod for the '91+ FJs.
Title: Re: 14MM clutch master and 2 clutch springs
Post by: jvb_ca on July 12, 2016, 06:28:46 PM

Not sure if this helps....but on my 86 I cut my plug off and crimped on some female connectors and plugged them in this format. I think I just played with plug positions until all worked as it should. Has been a couple of years now and the memory aint what it used to be.. All seems to work just fine. I have doubled up clutch spring with fjr master and it is just as easy pull as the oem. I started with doubled spring with oem master and pull was stiff but manageable. The new master made a world of difference. And it looks cool matched to either the fjr or fz1 brake master...... :i_am_so_happy:

Cheers...Jake

(http://i643.photobucket.com/albums/uu159/rktmanfj/FJ/IMG_20160712_1907400_zpspu91o1ua.jpg)

(http://i643.photobucket.com/albums/uu159/rktmanfj/FJ/IMG_20160712_1906146_zpsyopcgua8.jpg)

(http://i643.photobucket.com/albums/uu159/rktmanfj/FJ/IMG_20160712_1937410_zpseq2hn0kt.jpg)