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General Category => General Discussion => What did you do to your FJ today? => Topic started by: Firehawk068 on March 08, 2015, 11:33:20 PM

Title: Re-Packed my Kerker Can
Post by: Firehawk068 on March 08, 2015, 11:33:20 PM
The Kerker has been getting slightly louder and louder lately, so I figured I would finally do something about it.

I purchased this kit a little bit ago.

(http://i859.photobucket.com/albums/ab154/firehawk068/Maintainence/Kerker%20Re-Pack%2003-08-15/P2200181_zps9v06v3v5.jpg) (http://s859.photobucket.com/user/firehawk068/media/Maintainence/Kerker%20Re-Pack%2003-08-15/P2200181_zps9v06v3v5.jpg.html)

A 5/32" Allen-wrench is the only tool I needed to do this.

(http://i859.photobucket.com/albums/ab154/firehawk068/Maintainence/Kerker%20Re-Pack%2003-08-15/P3080182_zps7vwnukvc.jpg) (http://s859.photobucket.com/user/firehawk068/media/Maintainence/Kerker%20Re-Pack%2003-08-15/P3080182_zps7vwnukvc.jpg.html)

3 screws, and the end-cap is off!

(http://i859.photobucket.com/albums/ab154/firehawk068/Maintainence/Kerker%20Re-Pack%2003-08-15/P3080183_zpsexkjsk5n.jpg) (http://s859.photobucket.com/user/firehawk068/media/Maintainence/Kerker%20Re-Pack%2003-08-15/P3080183_zpsexkjsk5n.jpg.html)

A look inside before removing the core, and insulation.

(http://i859.photobucket.com/albums/ab154/firehawk068/Maintainence/Kerker%20Re-Pack%2003-08-15/P3080184_zpsriuusz3f.jpg) (http://s859.photobucket.com/user/firehawk068/media/Maintainence/Kerker%20Re-Pack%2003-08-15/P3080184_zpsriuusz3f.jpg.html)

Yukk!

(http://i859.photobucket.com/albums/ab154/firehawk068/Maintainence/Kerker%20Re-Pack%2003-08-15/P3080185_zpso46db8lh.jpg) (http://s859.photobucket.com/user/firehawk068/media/Maintainence/Kerker%20Re-Pack%2003-08-15/P3080185_zpso46db8lh.jpg.html)

(http://i859.photobucket.com/albums/ab154/firehawk068/Maintainence/Kerker%20Re-Pack%2003-08-15/P3080187_zpstrwqpzja.jpg) (http://s859.photobucket.com/user/firehawk068/media/Maintainence/Kerker%20Re-Pack%2003-08-15/P3080187_zpstrwqpzja.jpg.html)

A quick clean-up on the wire-wheel.

(http://i859.photobucket.com/albums/ab154/firehawk068/Maintainence/Kerker%20Re-Pack%2003-08-15/P3080189_zpsy1yq5lew.jpg) (http://s859.photobucket.com/user/firehawk068/media/Maintainence/Kerker%20Re-Pack%2003-08-15/P3080189_zpsy1yq5lew.jpg.html)

A quick browse of the instructions, as I lay everything out.

(http://i859.photobucket.com/albums/ab154/firehawk068/Maintainence/Kerker%20Re-Pack%2003-08-15/P3080200_zpskotunaql.jpg) (http://s859.photobucket.com/user/firehawk068/media/Maintainence/Kerker%20Re-Pack%2003-08-15/P3080200_zpskotunaql.jpg.html)

(http://i859.photobucket.com/albums/ab154/firehawk068/Maintainence/Kerker%20Re-Pack%2003-08-15/P3080190_zpseohjvpzv.jpg) (http://s859.photobucket.com/user/firehawk068/media/Maintainence/Kerker%20Re-Pack%2003-08-15/P3080190_zpseohjvpzv.jpg.html)

I start with a double layer of wire mesh, then wrap it up with the stainless-steel wool.
It kinda looks like a home-made rocket!

(http://i859.photobucket.com/albums/ab154/firehawk068/Maintainence/Kerker%20Re-Pack%2003-08-15/P3080191_zpsuftjxnd6.jpg) (http://s859.photobucket.com/user/firehawk068/media/Maintainence/Kerker%20Re-Pack%2003-08-15/P3080191_zpsuftjxnd6.jpg.html)

Then bundle it all up in the insulation blanket.

(http://i859.photobucket.com/albums/ab154/firehawk068/Maintainence/Kerker%20Re-Pack%2003-08-15/P3080192_zpsjkginmsj.jpg) (http://s859.photobucket.com/user/firehawk068/media/Maintainence/Kerker%20Re-Pack%2003-08-15/P3080192_zpsjkginmsj.jpg.html)

Stuff it all back inside.

(http://i859.photobucket.com/albums/ab154/firehawk068/Maintainence/Kerker%20Re-Pack%2003-08-15/P3080193_zpsynjelwe4.jpg) (http://s859.photobucket.com/user/firehawk068/media/Maintainence/Kerker%20Re-Pack%2003-08-15/P3080193_zpsynjelwe4.jpg.html)

A little blue thread-lock on the screws, and it's all back together!

(http://i859.photobucket.com/albums/ab154/firehawk068/Maintainence/Kerker%20Re-Pack%2003-08-15/P3080195_zps1cpqgwie.jpg) (http://s859.photobucket.com/user/firehawk068/media/Maintainence/Kerker%20Re-Pack%2003-08-15/P3080195_zps1cpqgwie.jpg.html)

(http://i859.photobucket.com/albums/ab154/firehawk068/Maintainence/Kerker%20Re-Pack%2003-08-15/P3080196_zpsywjeojdr.jpg) (http://s859.photobucket.com/user/firehawk068/media/Maintainence/Kerker%20Re-Pack%2003-08-15/P3080196_zpsywjeojdr.jpg.html)

It was an easy 35-40 minute task. :good:
It's too late to start it up though, (everyone is in bed except me) so I'll have to wait until tomorrow to hear how it sounds.
Title: Re: Re-Packed my Kerker Can
Post by: FJmonkey on March 09, 2015, 07:11:40 AM
Looks good, that should bring the DB down a few notches...
Title: Re: Re-Packed my Kerker Can
Post by: FJscott on March 09, 2015, 04:22:41 PM
Alan,

Nice can!.........wait, that doesn't sound right...not cool :bad:
Title: Re: Re-Packed my Kerker Can
Post by: Mark Olson on March 09, 2015, 04:31:02 PM
did ya fire up with the packing out? ya know you wanted to.
Title: Re: Re-Packed my Kerker Can
Post by: andyoutandabout on March 09, 2015, 08:00:25 PM
Fire up without the packing????
Alan's ridden half a rally without an end can!!!
Title: Re: Re-Packed my Kerker Can
Post by: Firehawk068 on March 09, 2015, 08:28:05 PM
Quote from: FJscott on March 09, 2015, 04:22:41 PM
Alan,

Nice can!.........

I get that a lot.............. :mocking:
Title: Re: Re-Packed my Kerker Can
Post by: Firehawk068 on March 09, 2015, 08:38:50 PM
Quote from: Mark Olson on March 09, 2015, 04:31:02 PM
did ya fire up with the packing out? ya know you wanted to.
Quote from: andyoutandabout on March 09, 2015, 08:00:25 PM
Fire up without the packing????
Alan's ridden half a rally without an end can!!!


HaHa............Andy beat me to it.
Yeah, I kinda know what it sounds like with no packing..................or Can, for that matter..

I was told that I could be heard echoing through the Black Canyon, all the way back to the KOA.

Unmuffled, these things make ALOT of noise!

(http://i859.photobucket.com/albums/ab154/firehawk068/Rally%20photos/P6110325.jpg) (http://s859.photobucket.com/user/firehawk068/media/Rally%20photos/P6110325.jpg.html)

And I was grateful to Todd Quimby for giving me a ride back to Denver in the "SS Berkshire", so I wouldn't have to listen to that ear-splitting sound all the way home.

(http://i859.photobucket.com/albums/ab154/firehawk068/Rally%20photos/P6090534.jpg) (http://s859.photobucket.com/user/firehawk068/media/Rally%20photos/P6090534.jpg.html)

(http://i859.photobucket.com/albums/ab154/firehawk068/Rally%20photos/P6090526.jpg) (http://s859.photobucket.com/user/firehawk068/media/Rally%20photos/P6090526.jpg.html)

Andy made a valiant effort to try and find the can, but it is down in the Black Canyon somewhere, lost forever.  :drinks:
Title: Re: Re-Packed my Kerker Can
Post by: Mark Olson on March 10, 2015, 12:51:18 AM
Ok I remember that story now . :dash2:
Title: Re: Re-Packed my Kerker Can
Post by: Pat Conlon on March 10, 2015, 12:16:10 PM
The Kroaker can on my '92 broke off in the same exact spot.
Title: Re: Re-Packed my Kerker Can
Post by: Country Joe on March 10, 2015, 01:39:02 PM
Quote from: Mark Olson on March 09, 2015, 04:31:02 PM
did ya fire up with the packing out? ya know you wanted to.

Who could resist the temptation? I know I didn't  :bye:

Joe