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General Category => General Discussion => What did you do to your FJ today? => Topic started by: aviationfred on February 08, 2015, 06:32:38 PM

Title: FJ down for some much needed TLC
Post by: aviationfred on February 08, 2015, 06:32:38 PM
I have taken the FJ sown for some much needed maintenance.

1. Fork Seals
2. Left turn signal gremlin (indicator light always on)
3. Turn signals not working properly after '91 Switch assembly swap
4. Re-paint the lower Cowling
5. Powder Coat the Vibranators, Grab Rails, Foot Peg Brackets
6. Install the Clear Clutch cover
7. Install the Vance & Hines Power Pack
8. Install Barnett Clutch
9. Install Volt Meter.

I am sure there will be some other things that will get attention.

Title: Re: FJ down for some much needed TLC
Post by: TexasDave on February 08, 2015, 07:01:21 PM
We want some pics of that clear clutch cover after its done. You don't need that Vance and Hines power pack. You have enough power already! I'm tired of looking at the rear end of your bike.   :rofl:   Dave
Title: Re: FJ down for some much needed TLC
Post by: FJ1100mjk on February 08, 2015, 07:02:21 PM
That's about four day's worth of work. You'll be riding by next weekend  :good2:
Title: Re: FJ down for some much needed TLC
Post by: craigo on February 08, 2015, 08:10:25 PM
Fred,

I always thought that you had a very nice FJ. Other than the electrical gremlins and the fork seals, she's in fine shape. I'm not even that fussy.  :good2:
Title: Re: FJ down for some much needed TLC
Post by: aviationfred on February 08, 2015, 08:47:51 PM
The 9th item is complete.


Title: Re: FJ down for some much needed TLC
Post by: FJmonkey on February 08, 2015, 08:51:09 PM
Quote
The 9th item is complete.

Looking like we have a new Red Power Ranger...
Title: Re: FJ down for some much needed TLC
Post by: Capn Ron on February 08, 2015, 08:57:47 PM
That's my favorite temperature...   :good2:
Title: Re: FJ down for some much needed TLC
Post by: movenon on February 08, 2015, 09:25:33 PM
Good time of the year to get it done Fred. I like your gauges. In the same boat here. Trying to get the compression back up... As you alluded to, one thing leeds to another  :dash2:.  :crazy:
George
Title: Re: FJ down for some much needed TLC
Post by: aviationfred on February 08, 2015, 09:39:49 PM
The 7th item is complete.

It will be awhile before I can do a road test. I did start the bike and noticed a HUGE difference in the starting. Push the starter button and it starts RIGHT NOW, absolutely no hesitation.
I set it up for performance range 2 and rev-limit range 1
Title: Re: FJ down for some much needed TLC
Post by: wildfire on February 08, 2015, 09:47:01 PM
Thanks Fred. My Bike came with Powerpak installed but I had no idea as to its settings. Your post with settings will help me a lot.
Title: Re: FJ down for some much needed TLC
Post by: aviationfred on February 08, 2015, 09:52:43 PM
Quote from: wildfire on February 08, 2015, 09:47:01 PM
Thanks Fred. My Bike came with Powerpak installed but I had no idea as to its settings. Your post with settings will help me a lot.

Pull the cover off and the settings are labeled on the underside of the cover.


Fres
Title: Re: FJ down for some much needed TLC
Post by: wildfire on February 08, 2015, 09:55:14 PM
I meant the fact that your post that had a diagram with dipswitch settings will help me  a lot. Now I have got to way a couple more months to try it out.
Title: Re: FJ down for some much needed TLC
Post by: Pat Conlon on February 08, 2015, 10:49:47 PM
Fred, I recall reading about the V&H powerpack product many years ago....

Let's just say, I would keep my oem ignition box handy if I were you...keep it in your tail cowl.

Let us know how it works out for you.
Title: Re: FJ down for some much needed TLC
Post by: Country Joe on February 09, 2015, 07:16:29 AM
Fred,
Thanks for posting that! Now I won't feel bad about opening mine up and seeing what the switches are set to.

Joe
Title: Re: FJ down for some much needed TLC
Post by: Steve_in_Florida on February 09, 2015, 08:20:59 AM
Hurry up, Mon!

The Rally's almost here!!!

Steve   :drinks:
Title: Re: FJ down for some much needed TLC
Post by: Emporian on February 10, 2015, 06:42:19 AM
Quote from: aviationfred on February 08, 2015, 09:39:49 PM
The 7th item is complete.

It will be awhile before I can do a road test. I did start the bike and noticed a HUGE difference in the starting. Push the starter button and it starts RIGHT NOW, absolutely no hesitation.
I set it up for performance range 2 and rev-limit range 1


I would try to come up with some type of a isolation mount, to keep the bad vibes from doing bad things -

Looking forward to hearing how this works out for you!
Title: Re: FJ down for some much needed TLC
Post by: aviationfred on February 10, 2015, 09:41:32 AM
Quote from: Emporian on February 10, 2015, 06:42:19 AM
Quote from: aviationfred on February 08, 2015, 09:39:49 PM
The 7th item is complete.


I would try to come up with some type of a isolation mount, to keep the bad vibes from doing bad things -

Looking forward to hearing how this works out for you!


Good idea.. :good2:   I may get some hard rubber washers from Ace Hardware and place them between the Powerpak and the frame.

Fred
Title: Re: FJ down for some much needed TLC
Post by: scotiafj on February 10, 2015, 04:28:12 PM
Quote from: aviationfred on February 08, 2015, 09:39:49 PM
The 7th item is complete.

It will be awhile before I can do a road test. I did start the bike and noticed a HUGE difference in the starting. Push the starter button and it starts RIGHT NOW, absolutely no hesitation.
I set it up for performance range 2 and rev-limit range 1


Hi is this power pak fj specific ? :)
Title: Re: FJ down for some much needed TLC
Post by: aviationfred on February 10, 2015, 04:31:37 PM
Quote from: scotiafj on February 10, 2015, 04:28:12 PM
Quote from: aviationfred on February 08, 2015, 09:39:49 PM
The 7th item is complete.

It will be awhile before I can do a road test. I did start the bike and noticed a HUGE difference in the starting. Push the starter button and it starts RIGHT NOW, absolutely no hesitation.
I set it up for performance range 2 and rev-limit range 1


Hi is this power pak fj specific ? :)


Yes, The PowerPak that I have is specific for 1988-1996 FJ1200's.

Fred
Title: Re: FJ down for some much needed TLC
Post by: aviationfred on February 10, 2015, 06:39:50 PM
I am also working on getting one of these fairings ordered. If all goes as planned, I will place the order on the 19th of Feb. and hopefully have it by the middle of March. My plan is to have this on the FJ for the Central Rally.


(http://i119.photobucket.com/albums/o145/aviationfred/484_zpsa2a197b7.jpg) (http://s119.photobucket.com/user/aviationfred/media/484_zpsa2a197b7.jpg.html)

Fred
Title: Re: FJ down for some much needed TLC
Post by: Pat Conlon on February 11, 2015, 09:31:25 AM
Fred, don't those fairings come from France?

Tick tick tick....
Title: Re: FJ down for some much needed TLC
Post by: aviationfred on February 11, 2015, 11:34:44 AM
Quote from: Pat Conlon on February 11, 2015, 09:31:25 AM
Fred, don't those fairings come from France?

Tick tick tick....

Yes Pat,

The fairing comes from France. I have a fellow FJ owner in England giving me some assistance with making this happen.

The difficult part is the company only takes orders by phone or snail mail.


Fred
Title: Re: FJ down for some much needed TLC
Post by: FJ1100mjk on February 11, 2015, 12:35:46 PM
Quote from: aviationfred on February 10, 2015, 06:39:50 PM
I am also working on getting one of these fairings ordered.

(http://i119.photobucket.com/albums/o145/aviationfred/484_zpsa2a197b7.jpg) (http://s119.photobucket.com/user/aviationfred/media/484_zpsa2a197b7.jpg.html)

Fred

I'm thinking of going with this aftermarket fairing...


(http://fjowners.com/gallery/8/1388_11_02_15_12_31_30.jpeg)

Jacwal Superwedge. Yea!  :good2:
Title: Re: FJ down for some much needed TLC
Post by: FJmonkey on February 11, 2015, 01:28:45 PM
Quote from: FJ1100mjk on February 11, 2015, 12:35:46 PM
I'm thinking of going with this aftermarket fairing...
(http://fjowners.com/gallery/8/1388_11_02_15_12_31_30.jpeg)
Jacwal Superwedge. Yea!  :good2:

Make sure you post up your FJ with it when you get it installed. This way we know exactly when to revoke your "Man card".  :sarcastic:
Title: Re: FJ down for some much needed TLC
Post by: FJ1100mjk on February 11, 2015, 01:48:24 PM
Quote from: FJmonkey on February 11, 2015, 01:28:45 PM
This way we exactly when to revoke your "Man card".  :sarcastic:

I am beginning to sense that you do not possess the talent to see real beauty.  :rofl2:
Title: Re: FJ down for some much needed TLC
Post by: aviationfred on February 25, 2015, 06:04:55 PM
Starting to get parts in and back from being powder coating.


Title: Re: FJ down for some much needed TLC
Post by: FJscott on February 25, 2015, 08:14:55 PM
Quote from: aviationfred on February 25, 2015, 06:04:55 PM
Starting to get parts in and back from being powder coating.



(popcorn)
Title: Re: FJ down for some much needed TLC
Post by: Dhauk on February 27, 2015, 05:02:02 AM
hi
where did you find that engine temp and voltage meter.
I really like that.
Dave
Title: Re: FJ down for some much needed TLC
Post by: Dhauk on February 27, 2015, 05:11:01 AM

OMG!
That fairing is hideous.......don't do it :dash2:
Title: Re: FJ down for some much needed TLC
Post by: aviationfred on February 27, 2015, 09:26:22 AM
Quote from: Dhauk on February 27, 2015, 05:02:02 AM
hi
where did you find that engine temp and voltage meter.
I really like that.
Dave


Here is the volt meter that I used.

http://www.ebay.com/itm/12V-24V-Motorcycle-LED-Digital-Display-Voltmeter-Waterproof-Voltage-Meter-/251836220865?pt=Motorcycles_Parts_Accessories&hash=item3aa29bc5c1#ht_6538wt_1105 (http://www.ebay.com/itm/12V-24V-Motorcycle-LED-Digital-Display-Voltmeter-Waterproof-Voltage-Meter-/251836220865?pt=Motorcycles_Parts_Accessories&hash=item3aa29bc5c1#ht_6538wt_1105)

Here is the Oil temp gauge that I have.

http://www.ebay.com/itm/Intellitronix-LED-Digital-Oil-Temperature-Gauge-M9008R-/171694913344?pt=Motors_Car_Truck_Parts_Accessories&hash=item27f9d07740#ht_1458wt_1153 (http://www.ebay.com/itm/Intellitronix-LED-Digital-Oil-Temperature-Gauge-M9008R-/171694913344?pt=Motors_Car_Truck_Parts_Accessories&hash=item27f9d07740#ht_1458wt_1153)


Fred
Title: Re: FJ down for some much needed TLC
Post by: aviationfred on February 27, 2015, 12:49:33 PM
Quote from: aviationfred on February 10, 2015, 06:39:50 PM

(http://i119.photobucket.com/albums/o145/aviationfred/484_zpsa2a197b7.jpg) (http://s119.photobucket.com/user/aviationfred/media/484_zpsa2a197b7.jpg.html)

Fred


I have decided against getting the above fairing. If and when the company makes it easier to order, I may think about it again.

I bought new color matched luggage instead.



(http://i119.photobucket.com/albums/o145/aviationfred/temporary_zps3e808ec8.jpg) (http://s119.photobucket.com/user/aviationfred/media/temporary_zps3e808ec8.jpg.html)

Fred
Title: Re: FJ down for some much needed TLC
Post by: TexasDave on February 27, 2015, 01:23:17 PM
Good looking bags. Post a pic of them after you get them mounted. Also one of the back of your bike with the bags. That's probably the view I'll see the most  of.   :biggrin:  Dave
Title: Re: FJ down for some much needed TLC
Post by: yamaha fj rider on March 01, 2015, 02:12:47 PM
Congrats on the bags. Sorry things didn't work out on the fairing.

Kurt
Title: Re: FJ down for some much needed TLC
Post by: aviationfred on March 08, 2015, 07:52:20 PM
The FJ is getting back in shape. The rear end is complete, including the hugger fender trimming that I followed FJmonkey's pattern. The footpeg brackets got powder coated. The new HID headlight is in. My old HID kit was a single bulb, with no high beam. I had an issue with my key falling out while riding and almost losing my keys. Installed the RPM tubular key switch.


Title: Re: FJ down for some much needed TLC
Post by: Firehawk068 on March 08, 2015, 11:14:51 PM
Lookin good!  :good2:
Title: Re: FJ down for some much needed TLC
Post by: FJscott on March 09, 2015, 12:15:16 AM
The Silver Bullet us lookin good Fred :good:
Title: Re: FJ down for some much needed TLC
Post by: aviationfred on March 10, 2015, 08:29:59 PM
The Silver Bullet is once again alive. 90% complete and the Carbon Fiber Hydro Dipped parts came out incredible. Still have to do some fiber glass repair and then repaint the Lockhart lower cowling. I did paint the saddle bag panels Silky white and used OEM Red for the stripe.

Title: Re: FJ down for some much needed TLC
Post by: yamaha fj rider on March 12, 2015, 09:06:39 AM
Wow, Fred looking good.

Kurt