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General Category => Yamaha FJ1100 / FJ1200 Running Problems => Topic started by: universalhat on June 08, 2014, 06:41:17 PM

Title: Worth rebuilding 100k mile engine?
Post by: universalhat on June 08, 2014, 06:41:17 PM
Bad news upon bad news...  I've been trying to diagnose an intermittent but steadily more frequent misfire, and finally got a mind to do a compression test.  130 PSI on cylinders 3 and 4, but down to around 90 on 1 and 2, which jumps to a startling 160 once a tablespoon of oil is drizzled into the cylinder.

I know enough to know that this means the rings have worn quite badly, and that replacing them (and every gasket between here and there) will involve quite a bit of work, time, and money.  The bike's just passed 100,000 miles, so my question is this - would I be nuts to consider doing this involved of a repair on an engine that age?
Title: Re: Worth rebuilding 100k mile engine?
Post by: airheadPete on June 08, 2014, 07:42:23 PM
Poo. Do you like to tinker, and have the facilities?
Or just do a top-end job; that might be reasonably quick and give you quite a few more miles.
I'd suggest a call to Randy. It'll depend on your relationship with the bike and the bank account. (popcorn)
Title: Re: Worth rebuilding 100k mile engine?
Post by: Capn Ron on June 08, 2014, 10:56:55 PM
Heck I did a full rebuild on mine with just 20,000 miles because:  I like to tinker, it was smoking slightly at startup and the engine needed some paint.  It's not hard to do...it does take up a lot of garage space and a bit of space in your head to manage the project, but the end result is a fresh FJ engine that will give you another 100,000 miles of service!
Title: Re: Worth rebuilding 100k mile engine?
Post by: universalhat on June 09, 2014, 07:52:56 AM
This is all much more positive than I'd expected!  Alright, the Hayne's manual is already winging its way here in the mail, so I suppose once that's here, all that's left to do is run off to some parts store and get a new, well, pretty much everything not made of steel. :P

Thanks for the advice!  Gods willing I don't fuck this up.  Massive picture set and probably a lot of questions, to come.
Title: Re: Worth rebuilding 100k mile engine?
Post by: Mark Olson on June 09, 2014, 03:49:03 PM
of course rebuild it... next will be how far to go.

the good ol while I am in there I might as well ........

they make kits for 1340cc .....just a thought. :mail1: :biggrin:
Title: Re: Worth rebuilding 100k mile engine?
Post by: Pat Conlon on June 09, 2014, 04:28:58 PM
Yep, as Mark said....beware of scope creep.

The basics:
Next size up on the rings, light bore/hone....send your head out and have your valves/seats/guides/seals freshened up, new cam chain, starter chain and call it a day..

You have a '90, correct?  If so then soft shifting forks should not be an issue.

A note for the future: Put your year FJ in your signature line (via the Profile button at the top of this page) so people know can tell what model FJ you're talking about...it saves you from having to remind us....and it saves us from having to go back a look for your earlier posts.

Help us help you...
Title: Re: Worth rebuilding 100k mile engine?
Post by: theLeopard on June 09, 2014, 05:03:43 PM
Quote from: Capn Ron on June 08, 2014, 10:56:55 PMsmoking slightly at startup
why would this lead you to rebuild the engine?
novice mechanic here, only way to learn is to ask
Title: Re: Worth rebuilding 100k mile engine?
Post by: Arnie on June 09, 2014, 09:49:25 PM
Quote from: theLeopard on June 09, 2014, 05:03:43 PM
Quote from: Capn Ron on June 08, 2014, 10:56:55 PMsmoking slightly at startup
why would this lead you to rebuild the engine?
novice mechanic here, only way to learn is to ask

Because it implys that oil is getting into the combustion chamber and being burnt, at least until the engine warms up and clearances tighten. This could be caused by valve stem guides, piston rings with slight wear, or (most likely) glazed cylinder bores.
Short answer is: because he's anal :-)
Title: Re: Worth rebuilding 100k mile engine?
Post by: Pat Conlon on June 09, 2014, 10:54:48 PM
Because starting out a long (long) trip with a motorcycle that is anything less than in tippy top condition, is a trip you will take with a lingering question in the back of your mind...

Enough shit happens on the road without starting off behind the eight ball.
Title: Re: Worth rebuilding 100k mile engine?
Post by: Steve_in_Florida on June 10, 2014, 05:45:37 AM
Well, thanks a LOT there, Robert Pirsig!

How're we gonna reach ZEN, if we're not FORCED to do some MOTORCYCLE MAINTENANCE out there on the road?

(Jes' messin' with you, Pat. Don't get the panties in a wad!   :blum1: )

Steve

Quote from: Pat Conlon on June 09, 2014, 10:54:48 PM
Because starting out a long (long) trip with a motorcycle that is anything less than in tippy top condition, is a trip you will take with a lingering question in the back of your mind...

Enough shit happens on the road without starting off behind the eight ball.
Title: Re: Worth rebuilding 100k mile engine?
Post by: Burns on June 15, 2014, 01:21:49 PM
Perception is its own reality and trust is a big part of enjoying a motorcycle trip (to echo Pat's observation in total agreement)
Title: Re: Worth rebuilding 100k mile engine?
Post by: andyb on June 15, 2014, 05:54:15 PM
Quote from: Pat Conlon on June 09, 2014, 04:28:58 PM

You have a '90, correct?  If so then soft shifting forks should not be an issue.


The shift forks that Randy carries are different from the ones that I found in my 90.  Replace them while you're there.  Heck, a lot of the stuff inside the cases may not need replacing, but you do it anyhow when it's opened up.