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General Category => Yamaha FJ1100 / FJ1200 Running Problems => Topic started by: rosso75 on May 01, 2014, 11:04:24 AM

Title: Tank venting?
Post by: rosso75 on May 01, 2014, 11:04:24 AM
I have 3 FJ's.  One is a '90, stuck in eternal project status.  One is an '86 that I bought about 9 months ago.  It was running, barely, and was taken apart in an attempt to find the problem.  The third is also an '86.  I got it a month or so ago, and it runs, so I'm using it to diagnose the problems with #2 by swapping parts from #3.  So far all I've done is verify that a lot of parts are good, but there's still stuff left to check.

Anyway, I had both tanks off of the two 86's and noticed an occasional hissing/squealing sound from one of them.  The tanks were sitting in the sun, so I assumed that pressure was venting off as the tank heated up.  Then I realized only one of the tanks was doing it, and it further occurred to me that my '90 never did that.

So I'm wondering what kind of venting system there is on these tanks.  Is the one making the noise venting properly, and the one not making the noise  is maybe plugged up?  Or is the one not making the noise venting properly, and the one that's making noise is doing so because it's plugged up?

Is there something I need to clean or replace while I've got these tanks off?

Thanks a bunch
Title: Re: Tank venting?
Post by: andyb on May 01, 2014, 12:07:51 PM
Flappers are what's making the noise.  Pull the cap apart (carefully, many tiny bits that will jump into the tank or elsewhere) and remove the orange things.

And/or search "flapperectomy" on this very site.
Title: Re: Tank venting?
Post by: aviationfred on May 01, 2014, 12:12:02 PM
I have an 89' and occasionally I hear a high pitch whistle coming from my fuel cap. There have been a few threads on here that have mentioned this. My understanding is that the whistling is a good thing, and the tank is venting pressure properly.

For the 86' models, I have seen references to a flapectomy performed on the fuel cap.

Fred
Title: Re: Tank venting?
Post by: rosso75 on May 01, 2014, 02:08:54 PM
You guys rock.  Thank you
Title: Re: Tank venting?
Post by: movenon on May 01, 2014, 06:17:13 PM
Gas Cap Info.

http://www.fjowners.com/index.php?topic=2024.0 (http://www.fjowners.com/index.php?topic=2024.0)

George
Title: Re: Tank venting?
Post by: rosso75 on May 02, 2014, 12:06:09 PM
Quote from: andyb on May 01, 2014, 12:07:51 PMPull the cap apart... and remove the orange things.

With the intention of cleaning them, or just removing them from the assembly entirely?  One of those unnecessary things, like an appendix? 

Thanks
Title: Re: Tank venting?
Post by: FJmonkey on May 02, 2014, 07:29:09 PM
If you pull just the orange thingies out, make sure you put the white thingy back the same way it came out. It can be put in upside down. DAHIK  :dash1: :dash1: :dash1: :dash1:

Your tank will no longer vent, yep, vapor lock. I say just pull the white thingy with the orange thingies out as one piece and reassemble....
Title: Re: Tank venting?
Post by: theLeopard on May 02, 2014, 08:18:08 PM
yo, I've got a '92 and I my tank whistles when it's hot.
i'm new here but my guess is if the pressure wasn't venting at all your tank would explode on long, hot routes from the pressure like a 200kph pipebomb.
:drinks:
Title: Re: Tank venting?
Post by: movenon on May 02, 2014, 09:43:20 PM
Quote from: theLeopard on May 02, 2014, 08:18:08 PM
yo, I've got a '92 and I my tank whistles when it's hot.
i'm new here but my guess is if the pressure wasn't venting at all your tank would explode on long, hot routes from the pressure like a 200kph pipebomb.
:drinks:

I think it is sucking in air not venting it out. Air has to replace the fuel you are using.  :good2:
George
Title: Re: Tank venting?
Post by: FJmonkey on May 03, 2014, 12:32:28 AM
Quote from: movenon on May 02, 2014, 09:43:20 PM
I think it is sucking in air not venting it out. Air has to replace the fuel you are using.  :good2:
George

Yep, the whistle is air being sucked in, the flapper valves prevent the air (with gas vapors) going out...
Title: Re: Tank venting?
Post by: ribbert on May 03, 2014, 03:51:05 AM
Quote from: FJmonkey on May 03, 2014, 12:32:28 AM
Quote from: movenon on May 02, 2014, 09:43:20 PM
I think it is sucking in air not venting it out. Air has to replace the fuel you are using.  :good2:
George

Yep, the whistle is air being sucked in, the flapper valves prevent the air (with gas vapors) going out...

I'll put a foot in both camps and say it does both  

Consumed fuel needs to be replaced with air, as mentioned above, sucking air in.

Fuel tanks build enormous pressure when hot, where does that get released?

Leave a container of fuel out in the sun on a hot day and it will bulge on all sides and when your undo the lid there is a rush of air that sometimes even knocks the lid from you hand, but you never get that rush of escaping pressure when you open the FJ fuel cap under the same circumstances.
Engine heat alone will make your tank almost too hot to touch, that's a lot of pressure.

You have consumed fuel that needs to be replaced and you have pressure from expanding, heated vapour that needs to be expelled. Each of these require air travelling in different directions at different times. The cycle, duration and circumstances under which each occurs will be all over the shop and depends on all sorts of constantly changing criteria and is not even worth speculating on, suffice to say, it is required to do both, suck and blow.(IMO)

Noel
Title: Re: Tank venting?
Post by: MatYl on May 03, 2014, 04:24:30 AM
I agree with Noel.
Two flapper valves, one for incoming air and one for outgoing: in my FJ flappers were on both sides of white plastic thing and one let air in and other air out.
Title: Re: Tank venting?
Post by: ribbert on May 03, 2014, 05:27:54 AM
I have observed many times that fuel only starts to leak after the bike has been parked a while or even overnight. I suspect (never devoted much thought to it) this is tied in with improper tank venting.
Anyone care to offer an opinion?

Noel
Title: Re: Tank venting?
Post by: FJscott on May 03, 2014, 05:55:56 AM
Quote from: ribbert on May 03, 2014, 05:27:54 AM
I have observed many times that fuel only starts to leak after the bike has been parked a while or even overnight. I suspect (never devoted much thought to it) this is tied in with improper tank venting.
Anyone care to offer an opinion?

Noel

Noel, is this a rhetorical question? Somehow I feel this is a trap.

Scott
Title: Re: Tank venting?
Post by: ribbert on May 03, 2014, 06:15:09 AM
Quote from: FJscott on May 03, 2014, 05:55:56 AM
Quote from: ribbert on May 03, 2014, 05:27:54 AM
I have observed many times that fuel only starts to leak after the bike has been parked a while or even overnight. I suspect (never devoted much thought to it) this is tied in with improper tank venting.
Anyone care to offer an opinion?

Noel

Noel, is this a rhetorical question? Somehow I feel this is a trap.

Scott


Ha ha ha. whatta you guys think of me?

Scott, this was literally a passing thought I had on the odd occasion the bike started leaking fuel, either many hours after it had been parked after a ride or at times, the following morning (or sometime through the night)

I never bothered, and still haven't, to think through the effects of temperature changes and contraction and where and what this could contribute to the event so long after without touching the bike.

Something had physically changed because it wasn't leaking and then it was. I speculated that the only thing that changed over that time was temperature, ambient, motor, fuel etc.
I stopped thinking at that point (yes, have your fun if you must) and was just reminded by this discussion.

I thought some might enjoy the process of thinking through what effect the contracting pressure in the tank would have if not vented properly.
Nothing sinister about it, I'm not waiting to pounce.

Noel
Title: Re: Tank venting?
Post by: FJscott on May 03, 2014, 07:02:39 AM
Quote from: ribbert on May 03, 2014, 06:15:09 AM
Quote from: FJscott on May 03, 2014, 05:55:56 AM
Quote from: ribbert on May 03, 2014, 05:27:54 AM
I have observed many times that fuel only starts to leak after the bike has been parked a while or even overnight. I suspect (never devoted much thought to it) this is tied in with improper tank venting.
Anyone care to offer an opinion?

Noel

Noel, is this a rhetorical question? Somehow I feel this is a trap.

Scott


Ha ha ha. whatta you guys think of me?

Scott, this was literally a passing thought I had on the odd occasion the bike started leaking fuel, either many hours after it had been parked after a ride or at times, the following morning (or sometime through the night)

I never bothered, and still haven't, to think through the effects of temperature changes and contraction and where and what this could contribute to the event so long after without touching the bike.

Something had physically changed because it wasn't leaking and then it was. I speculated that the only thing that changed over that time was temperature, ambient, motor, fuel etc.
I stopped thinking at that point (yes, have your fun if you must) and was just reminded by this discussion.

I thought some might enjoy the process of thinking through what effect the contracting pressure in the tank would have if not vented properly.
Nothing sinister about it, I'm not waiting to pounce.

Noel

Noel
I have experienced oil and fuel leaks on old dried up o rings, gaskets and hoses. When they dry up they lose the ability to expand and contract with changing ambient/ engine temps. I've seen o rings turn square. On my FJ the fuel hose from petcock to filter was so hard and brittle it felt like a partially frozen water hose, crunchy.
I feel that with the newer ethanol fuels this process happens quicker, reducing the life span of anything made of rubber or buna-n. When I replaced my fuel filter and hoses I used a marine hose designed for use with ethanol fuel.
So I would guess your hypothesis of changing ambient temps resulting in the leak is on the money.

Scott
Title: Re: Tank venting?
Post by: theLeopard on May 03, 2014, 11:33:18 PM
this is oddly familiar to the problem i'm repairing right now (carb overflow) so my question would have to be "where is the leak?".

that said since it's a relatively-sealed system, and you got me thinking now - this is strictly conjecture, most of the pressure would exist within the tank/pan. it may very well create draw throughout all your fuel/oil lines as well but I sincerely doubt enough pressure would occur to 'bleed' those lines internally.

but then i'd have to ask "where is the leak?" and, when you reply, I only know the answer to one possible scenario.

fun game, noel, I hope I didn't make an ass of myself  (popcorn)
Title: Re: Tank venting?
Post by: Pat Conlon on May 04, 2014, 12:27:42 AM
We all know about knackered needle seat o rings, wrong float settings, leaky non buoyant floats, debris in the needle seat....all causes fuel overflows.

How about syphoning? A interesting fix: http://www.fjowners.com/index.php?topic=7056.0 (http://www.fjowners.com/index.php?topic=7056.0)
Title: Re: Tank venting?
Post by: simi_ed on May 04, 2014, 04:52:34 AM
Quote from: theLeopard on May 03, 2014, 11:33:18 PM
I hope I didn't make an ass of myself  (popcorn)

I think the skipper already cast off the bow line, and is getting ready on the stern line as well ...